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Cut out windows with roll out - AR67.10-P-1000-11SX

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Fig 1: Cutting Wire Route And Position Of Suction Cup Winches
G08346298Courtesy of MERCEDES-BENZ USA
  1. Cut cutting wire off of roll.

    IMPORTANT Length approx. 4 times window diagonal.

  2. Insert pipe probe through bonding from outside.
  3. Insert cutting wire from outside and remove pipe probe.
  4. Slide cutting wire in outer gap between window and flange.

    NOTES Slide cutting wire below sealing lips on window. Otherwise sealing lips can be damaged.

    IMPORTANT Use soapy water as lubricant.

  5. Punch pipe probe from inside through bonding, insert remaining cutting wire from outside and remove pipe probe.
  6. Secure outer side of window with adhesive strips on body.

    NOTES Window can detach suddenly when cutting out. Paint and flange can be damaged.

  7. Fasten suction cup winches inside of window and roll cutting wire on in direction of arrow.

    NOTES Reposition suction cup winches according to picture, when cutting point has reached the area of the circle marking (arrows). Otherwise the cutting wire can tear.

    NOTES Check continuously whether cutting wire is routed outside below sealing lip and does not cut off any cables on inside. Incorrectly routed cutting wire damages the newly installed window.

  8. Remove suction cup winches after reaching end position, fasten to outer side of window and lift window out of flange.