Prepare body flange for installation of window - AR67.10-P-1501-01P

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MODEL 117, 129, 140, 156, 168, 169, 170, 171, 172.4, 176, 202, 203, 204.2/3/9, 205, 207, 208, 209, 210, 211.0/2/6, 212, 215, 217, 218, 230.4, 231, 240, 242, 245.2, 246, 253, 292, 414.700

MODEL 220 except CODE Z04 (Light armoring) except CODE Z07 (Top protection)

MODEL 222 except CODE Z07 (Top protection)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1015-02A	Glazing repair kit, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1089-02A	Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1135-02A	Repair kit for installing windshields, 1-component adhesive	A 221 670 81 01

The bonding area must be free of dust and grease. Otherwise the adhesive force of the adhesive material starts to decrease.

When damaged to a degree of ≤ 10 % it is possible to repair with primer stick. If damage is 10 % coat body flange with primer filler. Otherwise corrosion damage may occur.

Use only primer filler and primer sticks approved by Daimler AG.

Model 117, 129, 140, 156, 168, 169, 170, 171, 172.4, 176, 202, 203, 204.2/3/9, 205, 207, 208, 209, 210, 211.0/2/6, 212, 215, 217, 218, 230.4, 231, 240, 242, 245.2, 246, 253, 292, 414.700

Model 220 except code Z04 (Light armoring) except code Z07 (Top protection)

Model 222 except code Z07 (Top protection)

Model 213, 238

It is necessary to use the components of the corresponding repair kit.

Fig 1: Bonding Area And Body Flange

Courtesy of MERCEDES-BENZ USA

Level residual adhesive material on body flange (1) down to a height of approx. 2 mm using suitable scraper and remove loose adhesive material.
Clean working area.
Clean bonding area (2) on body flange (1) with cleaner and rub dry with dry cloth.
Repair paint damage in bonding area (2) and on body flange (1) with primer stick or primer filler.
Observe the manufacturer's specifications for the curing and processing time of the primer filler.
Apply primer to areas of body flange (1) where no remaining or damaged adhesive is present.
The primer must flash off for at least 10 min. Otherwise the adhesive force of the adhesive material starts to decrease.