LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Electrical System - Engine - 212 Chassis - 1 Of 2) >> Testing & Repair >> Remove/install alternator >> Remove/install alternator - AR15.40-P-5032OGE

Remove/install alternator - AR15.40-P-5032OGE

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINES 642 in MODELS 207, 212, 218 

Fig 1: Alternator Remove/Install Components
G09975101Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Disconnect battery ground line   AR54.10-P-0003EW
2 Remove engine trim panel INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
3 Remove cold air suction bridge    
4 Remove right and left engine air intake duct upstream of air filter    
5 Remove right air filter housing   AR09.10-P-1150SXI
6 Remove fan unit Model 207 AR20.40-P-5050CW
Model 212, 218 AR20.40-P-5050EW
7 Remove engine charge air channel upstream of charge air cooler   AR09.41-P-8623OGE
8 Remove poly-V belt   AR13.20-P-0001OGE
9 Remove throttle valve actuator Model 207, 212 AR09.41-P-1321SXI
10 Remove bottom part of noise encapsulation   AR94.30-P-5300EW
11 Detach bracket for steering line on alternator (G2) and on front axle carrier Model 207, 212  
12 Detach electrical clutch for clamping device 61 (3) from below    
13 Remove bolts (4) IMPORTANT Remove lower bolts (4) on alternator (G2) from below.  
TORQUE SPECIFICATION *BA15.40-P-1001-01D 
14 Disconnect electric cable circuit 30 (2) TORQUE SPECIFICATION *BA15.40-P-1002-01D 
15 Take alternator (G2) down and out    
16 Install in the reverse order    
17 Read out and erase fault memory using STAR DIAGNOSIS IMPORTANT Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in fault memories after completing the work. AD00.00-P-2000-04A
ALTERNATOR

Number Designation ENGINE 642
BA15.40-P-1001-01D Bolt, alternator to timing case cover Nm 20
BA15.40-P-1002-01D Nut, circuit B+ to alternator Nm 15