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Remove/install engine charge air duct upstream of charge air cooler - AR09.41-P-8623OGE

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ENGINE 642 in MODEL 207, 212, 218 

Shown on model 212 

Fig 1: Engine Charge Air Cooler Remove/Install Components - Shown On Model 212
G09974943Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove engine cover INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
2 Remove cover for belt drive    
3 Remove fan unit MODEL 218, 212, 207 AR20.40-P-5050EW
4 Remove engine charge air hose upstream of charge air cooler at the engine charge air duct upstream of charge air cooler (6)   AR09.41-P-1311-01AL 
    INSTALLATION NOTES
Thoroughly clean connections, check sealing rings and catch springs for damage and correct seating; replace if necessary. Leaks can occur otherwise.
 
5 Detach coolant hose out of bracket (2)    
6 Unscrew screw/bolt (3)    
7 Remove retaining clamp (4)    
8 Remove screw/bolts (5) TORQUE SPECIFICATION Engine charge air duct upstream of charge air cooler to oil filter housing *BA09.41-P-1003-01J 
    TORQUE SPECIFICATION Engine charge air duct upstream of charge air cooler to bracket *BA09.41-P-1002-01J 
9 Remove engine charge air channel upstream of charge air cooler (6) IMPORTANT Detach engine charge air duct upstream of charge air cooler (6) downwards from engine charge air duct on the turbocharger.
INSTALLATION IMPORTANT Replace sealing rings on engine charge air duct upstream of charge air cooler (6).
 
10 Install in the reverse order    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 642
BA09.41-P-1002-01J Engine charge air duct upstream of charge air cooler to bracket Nm 6
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 642
BA09.41-P-1003-01J Engine charge air duct upstream of charge air cooler to oil filter housing Nm 12