Replace complete rear fender - AR63.50-P-1400ES
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.2
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare required workshop equipment and commercially available tools for repair | ||
| 2 | Remove all detachable body components in area to be repaired. | ||
| 3 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket |
|
| 4.1 | Partially cut off rear wheel well | Body jig saw. Window glazing device, FSC 1.6 Wet and dry vacuum cleaner |
AR63.10-P-0662-01CW |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4.2 | Separate rear fender (1) | AR63.50-P-1400-02ES | |
Weld-spot milling machine Metal needle template Body jig saw. Window glazing device, FSC 1.6 Round wire brush Hot-air gun Wet and dry vacuum cleaner |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5.1 | Partially prepare rear wheel well for installation | Body jig saw. |
AR63.10-P-0662-02CW |
| 5.2 | Prepare rear fender (1) for installation | AR63.50-P-1400-03ES | |
Weld-spot milling machine Metal needle template Round wire brush |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6.1 | Partially install rear wheel well | Hand riveting tool (for blind pop rivets) Manual temporary fastener, 4.1 mm Vice grip pliers (standard) Wet and dry vacuum cleaner |
AR63.10-P-0662-03CW |
| Sealant | *BR00.45-Z-1003-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Rivet | *BR00.45-Z-1008-13A | ||
| 6.2 | Install rear fender (1), fit and weld in | AR63.50-P-1400-04ES | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
| *BE60.00-P-1002-01U | |||
| *BE60.00-P-1003-01U | |||
| *BE60.00-P-1004-01U | |||
| *BE60.00-P-1005-01U | |||
| Multifunction device (spot welding) Vice grip pliers (standard) Hand riveting tool (for blind pop rivets) Round wire brush |
|||
| Sealant | *BR00.45-Z-1003-01A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip countersunk head rivet, 6.4 14 | *BR00.45-Z-1002-13A | ||
| 7 | Adjust gap dimensions on hoods, doors and lids | AR60.00-P-0700-01EW | |
| Figure | |||
| *BE60.00-P-1002-01U | |||
| *BE60.00-P-1003-01U | |||
| *BE60.00-P-1004-01U | |||
| *BE60.00-P-1005-01U | |||
| 8 | Clean weld joints and sheet metal flanges with round wire brush | Round wire brush | |
| 9 | Clean repair areas | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime area to be repaired using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 11 | Carry out seam sealing after repairs | AR97.10-P-4000EW | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun | |||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 14 | Remove welding protection blanket | ||
| 15 | Install all detachable body components in area to be repaired. |
CHECK VALUES FOR GAPS
| Number | Designation | Model 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01U | Gap dimension | Front door to fender | Dimension "G" | mm | 4 (+1/-0.5) |
| Front door to rear door | Dimension "H" | mm | 4.5 (+1/-0.5) | ||
| Front door to roof frame | Dimension "I" | mm | 14 (±1.5) | ||
| Rear door to roof frame | Dimension "J" | mm | 13 (±1.5) | ||
| Rear door to side section, bottom | Dimension "K" | mm | 4 (+1/-0.5) | ||
| Driver door cover to rear door cover | Dimension "W" | mm | 4 (±1) | ||
| See Picture | AR60.00-P-0700-01EW | ||||
| BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dimension "L" | mm | - |
| Trunk lid to rear lamp unit | Dimension "M" | mm | - | ||
| Trunk lid to bumper | Dimension "N" | mm | - | ||
| Rear fender to rear lamp unit | Dimension "O" | mm | 2 (+1.5/-1) | ||
| Taillamp to bumper | Dimension "P" | mm | 2 (±1) | ||
| Taillamp, trunk lid to taillamp | Dimension "M1" | mm | - | ||
| See Picture | AR60.00-P-0700-01EW | ||||
| BE60.00-P-1004-01U | Gap dimension | Fuel filler flap (around) | Dimension "Q" | mm | 3 (+1/-0.5) |
| See Picture | AR60.00-P-0700-01EW | ||||
| BE60.00-P-1005-01U | Gap dimension | Liftgate to roof | Dimension "R" | mm | - |
| Liftgate to roof (spoiler removed) | Dimension "R1" | mm | 9, 5 (±1.5) | ||
| Spoiler to roof | Dimension "R2" | mm | 5 (±1.5) | ||
| Liftgate to rear fender | Dimension "S" | mm | 4 (+1.5/-1) | ||
| Liftgate to taillamp | Dimension "T" | mm | - | ||
| Liftgate to bumper | Dimension "U" | mm | 6 (±1.5) | ||
| Liftgate to D-pillar | Dimension "V" | mm | - | ||
| Rear window and D-pillar | Dimension "X" | mm | - | ||
| Top sliding roof to roof | Dimension "Y" | mm | 5 (±1.5) | ||
| Rear window to liftgate, bottom | Dimension "Z" | mm | 3 (±1.5) | ||
| - | |||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1002-13A | Polygrip countersunk head rivet, 6.4x14 | A 003 990 86 97 05 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |