Replace complete A-pillar - AR63.20-P-1100EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on repair of vehicles with ultra-strength steels. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints. | AH60.00-P-0024-01N | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 4 | Equip straightening bench with module members, cross members and straightening tool set. Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening tool set, passenger cars (Car Bench) |
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| 5 | Lift vehicle with two-post lifting platform | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic | |
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Set up side portal frame with portal straightening set | ||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening tool set, passenger cars (Car Bench) |
Figure | ||
| 9 | Check/straighten installation position of A-pillar | ||
| 10 | Remove side portal frame with portal straightening set | ||
| 11.1 | Remove center roof paneling | Model 212.0/1 except code (413) Panoramic glass sunroof with top sliding sunroof | AR65.10-P-1000EW |
| Model 212.2 except code (413) Panoramic glass sunroof with top sliding sunroof | AR65.10-P-1000ESA | ||
| 11.2 | Remove panoramic roof frame | With code (413) Panoramic glass roof with top sliding roof | AR77.21-P-0800SX |
| 12 | Cut off upper front longitudinal member | AR62.20-P-1286-01EW | |
Hot-air gun |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 13 | Remove A-pillar completely | AR63.20-P-1100-01EW | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
Body jig saw Hot-air gun Weld-spot milling machine Round wire brush Usibor milling cutter Wet and dry vacuum cleaner |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 14 | Prepare upper front longitudinal member | AR62.20-P-1286-02EW | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 15 | Prepare complete A-pillar | AR63.20-P-1100-09EW | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Body jig saw BTR Usibor drill bit Hot-air gun Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 16 | Set up side portal frame with portal straightening set | ||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening tool set, passenger cars (Car Bench) |
Figure | ||
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| 17 | Install A-pillar completely | AR63.20-P-1100-10EW | |
| Install upper front longitudinal member | AR62.20-P-1286-03EW | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
| Fig 4 | |||
| Fig 5 | |||
| Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening tool set, passenger cars (Car Bench) BTR Usibor drill bit Inverter spot welder Inert gas welder Hand riveting tool (for blind pop rivets) Vice grip pliers (standard) |
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| 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4 x 14 | *BR00.45-Z-1001-13A | ||
| Polygrip countersunk-head rivet, 6.4 x 14 | *BR00.45-Z-1002-13A | ||
| Blind rivet 6.5 x 12.5 | *BR00.45-Z-1012-13A | ||
| 18 | Remove side portal frame with portal straightening set | ||
| 19 | Unfasten vehicle from straightening bench | ||
| 20 | Lift vehicle with two-post lifting platform | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic | |
| 21 | Remove straightening bench. | ||
| 22 | Install center roof paneling | Model 212.0/1 except code (413) Panoramic glass sunroof with top sliding sunroof | AR65.10-P-1000EW |
| Model 212.2 except code (413) Panoramic glass sunroof with top sliding sunroof | AR65.10-P-1000ESA | ||
| 23 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 24 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 25 | Prime repair area with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 26 | Carry out seam sealing after repairs | AR97.10-P-4000EW | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 27 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 28 | Apply additional cavity preservation | ||
| Model 212.0/1 | AR97.20-P-1500EW | ||
| Model 212.2 | |||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun | |||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 29 | Install panoramic roof frame | With code (413) Panoramic glass roof with top sliding roof | AR77.21-P-0800SX |
| 30 | Remove welding protection blankets | ||
| 31 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4x14 | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 | A 004 990 16 97 |