Replace complete center roof paneling - AR65.10-P-1000ESA

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 212.2 without CODE 413 (Automatic panoramic sliding sunroof)

MODEL 218.9 without CODE 413 (Automatic panoramic sliding sunroof)

Shown on model 204.2

Fig 1: Center Roof Paneling - Shown On Model 204.2

Courtesy of MERCEDES-BENZ USA

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Prepare all workshop equipment and commercially available tools required for repair
2	Remove all detachable parts in repair area
3	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Commercially available tools Weld protection blanket
4	Remove center roof paneling	MODEL 212.2	AR65.10-P-1000-02ESA
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
		MODEL 218.9 Commercially available tools Weld-spot milling machine Heat gun Round wire brush Wet and dry vacuum cleaner	AR65.10-P-1000-02ELX
		Zinc dust paint suitable for spot welding Drills and milling cutters for high-strength steels (USIBOR) and rivets	*BR00.45-Z-1001-07A
		Set of spacer blocks	Figure
		Spot weld milling cutter	Fig 2
5	Prepare center roof paneling	MODEL 212.2	AR65.10-P-1000-03ESA
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
		MODEL 218.9 Commercially available tools Round wire brush	AR65.10-P-1000-03ELX
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
6	Install and weld in center roof paneling	MODEL 212.2	AR65.10-P-1000-04ESA
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on riveting		AH60.00-P-0003-01N
		MODEL 218.9 Commercially available tools Round wire brush Vise grip pliers Wet and dry vacuum cleaner Riveter	AR65.10-P-1000-04ELX
		Blind rivet for power window at left door, 4.8 X8	*BR00.45-Z-1008-13A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		Body adhesive kit, 2-component adhesive	*BR00.45-Z-1092-02A
		Polygrip countersunk-head rivet, 6.4X14 Inverter spot welders	*BR00.45-Z-1002-13A
		Set of spacer blocks	Figure
7	Clean weld joints and sheet metal flanges with rotary wire brush	Commercially available tools Round wire brush
8	Clean repair area	Commercially available tools Wet and dry vacuum cleaner
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area using primer filler
	Notes on paintwork repairs	Use only primer filler approved by Daimler AG.	AH98.00-P-9408-02A
10	Carry out seam sealing after repairs	MODEL 212.2	AR97.10-P-4000EW
		MODEL 218.9 Supplement standard seam seal.	AR97.10-P-4000EL
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair areas and adjacent surfaces
	Notes on paintwork repairs	Use only paints approved by Daimler AG.	AH98.00-P-9408-02A
12	Apply additional cavity preservation	MODEL 212.2, 218.9
	Notes on cavity preservation		AH97.20-P-0001-01B
		MODEL 218.9	AR97.20-P-1500EL
		Cavity preservation, solvent-free (1 l container) Combination spray gun (corrosion protection)	*BR00.45-Z-1003-05A
13	Remove welding protection blanket	On all covered parts remaining in vehicle.
14	Install all detachable body components in area to be repaired

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Set Of Spacer Blocks (216 589 02 23 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1002-13A	Polygrip countersunk-head rivet, 6.4X14	A 003 990 86 97 05
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1008-13A	Blind rivet for power window at left door, 4.8 X8	A 003 990 24 97
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1092-02A	Body adhesive kit, 2-component adhesive	A 009 989 36 71