Remove/install front glass cover - AR77.21-P-7010SX

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MODEL 207.3, 212, 221.1 with CODE (413) Panoramic glass roof with top sliding roof

Shown on model 221

Fig 1: Front Glass Cover Remove/Install Components - Shown On Model 221

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

3.3.09

Cover side roof paneling with adhesive tape, added

Step 8

	Removing
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
		The front glass cover (1) cannot be removed in a non-destructive manner and must therefore always be replaced
1	Measure and note height of front glass cover (1) in relation to windshield (4) and front glass roof	These dimensions are required for installation.
2	Open crank window in driver door	Leave crank window in driver door open until adhesive has cured (service life) to prevent the air pressure from pressing out the front glass cover (1) when closing the doors.
3	Prepare adhesive cartridge	Heat up adhesive cartridge for at least 20 min. Cartridge heater
3	Prepare adhesive cartridge	Repair kit	*BR00.45-Z-1089-02A
4	Open front glass cover
5.1	Install drip rail on panoramic roof	Model 207.3, 212	AR88.80-P-4000EW
5.2	Remove carrier with gasket	Model 221	AR77.21-P-0620SX
6	Remove wind deflector from panoramic roof	Model 207.3, 212	AR77.21-P-0100EW
6	Remove wind deflector from panoramic roof	Model 221	AR77.21-P-0100SX
7	Cut off weatherstrip (2) on front glass cover (1) with suitable knife	Cut off weatherstrip (2) at front only.
8	Cover side roof paneling with adhesive tape
9.1	Cover top of windshield (4) with suitable adhesive tape (3)	Model 207.3
9.2	Fold top lip down against windshield (4) and arrest with suitable adhesive tape (3)	Model 212, 221
	Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out front glass cover (1) with cutting wire (5) and remove from vehicle	Aid of helper required. "Veritrac" window removal tool
	Install
11	Prepare body flange for glazing front glass cover (1)		AR77.21-P-7010-02SX
		Wet/dry vacuum cleaner
		Repair kit	*BR00.45-Z-1089-02A
12	Prepare front glass cover (1) for glazing		AR77.21-P-7010-03SX
		Suction lifting device
		Repair kit	*BR00.45-Z-1089-02A
13	Apply adhesive material to front glass cover (1)		AR77.21-P-7010-04SX
		"Pressofix" cartridge gun
		Repair kit	*BR00.45-Z-1089-02A
14	Close front glass roof
15	Glaze front glass cover (1)	Move vehicle only after adhesive has dried sufficiently (approx. 2 h), otherwise, the strength of the adhesive joint is not ensured. Aid of helper required. After installing and before aligning the front glass cover (1), remove adhesive tape (3). Observe dimensions noted when aligning. Careful installation of the detachable parts is possible after approx. 30 min. Suction lifting device	AR77.21-P-7010-05SX
16	Install wind deflector on panoramic roof	Model 207.3, 212	AR77.21-P-0100EW
16	Install wind deflector on panoramic roof	Model 221	AR77.21-P-0100SX
17.1	Install drip rails on panoramic roof	Model 207.3, 212	AR88.80-P-4000EW
17.2	Install carrier with gasket	Model 221	AR77.21-P-0620SX

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01