LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 102 (Complete Engine - 212 Chassis - 3 Of 5) >> Testing & Repair >> Remove/install left cylinder head cover >> Remove/install left cylinder head cover - AR01.20-P-5013EEL

Remove/install left cylinder head cover - AR01.20-P-5013EEL

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 276.9 in MODEL 212, 218 

Shown on model 218 

Fig 1: Left Cylinder Head Cover Remove/Install Components - Shown On Model 218 (1 Of 2)
G09973774Courtesy of MERCEDES-BENZ USA
Fig 2: Left Cylinder Head Cover Remove/Install Components - Shown On Model 218 (2 Of 2)
G09973775DANGERNOTESREMOVINGINSTALLINGINSTALLATION IMPORTANTTORQUE SPECIFICATIONINSTALLATION IMPORTANTTORQUE SPECIFICATIONIMPORTANTNOTESINSTALLATION IMPORTANTINSTALLATION IMPORTANTSPECIAL TOOLINSPECTCLEANINGNOTESDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
REMOVINGINSTALLING Remove/install     
1 Remove center section (78) of the bulkhead INSTALLATION IMPORTANT Ensure correct seating of the center section (78) of the bulkhead.  
2 Remove front cover   AR01.30-P-5700ELL 
3 Detach oil dipstick guide tube from cylinder head cover (1) and swivel to the side   AR18.40-P-3510EL
4 Remove rail   AR07.03-P-1010EL
5 Remove vacuum pump   AR43.05-P-1320EL
6 Detach engine wiring harness on the cylinder head cover (1)   AR01.00-P-2410-02EL
7 Remove ignition coils   AR15.12-P-2003EL
8 Remove screw/bolt for heating system shutoff valve on cylinder head cover (1)    
9 Remove vacuum reservoir for vacuum pump If installed  
    TORQUE SPECIFICATION Bolt, vacuum reservoir to bracket *BA43.05-P-1002-01K 
10 Remove bracket for ME-SFI [ME] control unit   AR07.08-P-7008EL
11 Loosen screw/bolts (1s) for cylinder head cover (1) in the reverse order of the tightening procedure and remove them INSTALLATION IMPORTANT Replace screw/bolts (1s) with new ones. AR01.20-P-5014-03MMA 
    TORQUE SPECIFICATION Screw/bolt, cylinder head cover to cylinder head *BA01.20-P-1004-01L 
12 Carefully pry off cylinder head cover (1) from cylinder head (2) and remove    
IMPORTANT Notes on sealant path for cylinder head cover   AH01.30-P-1000-08MM
    NOTES
Do not  hammer in a tool to pry off between cylinder head cover (1) and cylinder head (2). The sealing surfaces can be damaged otherwise.
INSTALLATION IMPORTANT Check for correct seating of the cap of the exhaust camshaft between cylinder head cover (1) and cylinder head (2).
INSTALLATION IMPORTANT Observe notes on cylinder head cover sealant path.
 
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 3
INSPECT Check     
13 Check camshaft mounts in cylinder head cover (1) and camshafts for galling and score marks    
CLEANING Clean     
14 Clean sealing surfaces at cylinder head (2) and cylinder head cover (1)   AR01.00-P-0050-01A
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
 
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
15 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Carry out engine test run and check engine for leaktightness while it is running    
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation ENGINE 276
BA01.20-P-1004-01L Screw/bolt, cylinder head cover to cylinder head Stage 1 Nm 12
Stage 2 ∠° 90
VACUUM PUMP

Number Designation MODEL 166, 172, 204, 205, 207, 212, 218, 221, 231, 251 with ENGINE 276, MODEL 222 with ENGINE 276 except CODE ME05
BA43.05-P-1002-01K Bolt, vacuum reservoir to bracket Nm 9
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09973776Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10