Remove/install front cover on cylinder head - AR01.30-P-5700ELL
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ENGINE 276.9 in MODEL 212, 218
On the left cylinder head
| Remove/install | |||
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | ||
| 1 | Remove front engine cover | ||
| 2 | Detach bracket (6) from cylinder head cover and place to one side with attached lines | *BA07.08-P-1006-01A | |
| 3 | Remove ME-SFI [ME] control unit from bracket (2) and place to one side with attached lines | ENGINE 276.9 | |
| AR07.08-P-7008EL | |||
| 4 | Remove crankcase ventilation (3) | ||
| 5 | Disconnect electrical connections on left intake camshaft solenoid (Y49/4) and left exhaust camshaft solenoid (Y49/6) | ||
| 6 | Unclip electrical line (4) on front cover (1l) and set aside | ||
| 7 | Disconnect electrical connections on coolant thermostat heating element and on pressure sensor downstream of throttle valve actuator | ||
| 8 | Remove oil filter element | ||
| AP18.00-P-0101-06V | |||
| *BA18.20-P-1001-01Y | |||
| Fig 4 | |||
| 9 | Loosen screw/bolts for engine suspension lug (5) | *BA01.30-P-1005-01W | |
| 10 | Remove screw/bolts (1s) on front cover (1) | ||
| *BA01.30-P-1003-01W | |||
| 11 | Carefully loosen front cover (1l) at prying lugs and detach to the front | ||
| Notes on sealant path for front cover to cylinder head xxx | AH01.30-P-1000-02MM | ||
| Loctite 5970 sealant | *BR00.45-Z-1013-01A | ||
| Figure | |||
| Clean | |||
| 12 | Clean sealing surfaces on cylinder head, on cylinder head cover and on front cover (1l) | AR01.00-P-0050-01A | |
Do not use any sharp-edged tools or abrasive paper. The sealing surfaces can be damaged otherwise. |
|||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 13 | Detach left intake camshaft solenoid (Y49/4) and left exhaust camshaft solenoid (Y49/6) from front cover (1l) | When replacing the front cover (1) | |
| AR05.20-P-7295EL | |||
| 14 | Install in the reverse order | ||
| Check | |||
| 15 | Check engine oil level; correct if necessary | ||
| AP18.00-P-0101CWZ | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 16 | Carry out engine test run while checking engine for function and oil leaks |
CYLINDER HEAD
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA01.30-P-1005-01W | Bolt, lifting eye to front cylinder head | Nm | 18 |
OIL FILTER
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA18.20-P-1001-01Y | Mount, oil filter housing cover | Nm | 25 |
CONTROL UNIT
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA07.08-P-1006-01A | Bolt, connector housing holder to control unit holder | Nm | 9 |
CYLINDER HEAD
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA01.30-P-1003-01W | Bolt, front cover to cylinder head/cylinder head cover | Nm | 5 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1038-04A | Loctite 7200 | Henkel Loctite Deutschland GmbH |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |