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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- 223 Chassis >> Testing & Repair >> Remove/Install Front Axle Differential >> Remove/Install Front Axle Differential - AR33.30-P-0525S

Remove/Install Front Axle Differential - AR33.30-P-0525S

Model 223 with engine 176, 256 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

MODIFICATION NOTES

12.10.2022 Collar bolt, front axle differential to support/oil pan Model 223 BA33.30-P-1006-03G
30.07.2023 Hypoid gear oil (filling quantity)   BF33.30-P-1001-03F
G16191056Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove front axle carrier. Model 223 with engine 176
with code M005 (Vehicles with 4MATIC/all-wheel drive)
INSTALLATION IMPORTANT : Only install lower engine compartment paneling after leak test.
AR33.10-P-0100SA 
2 Detach front axle differential propeller shaft from front axle differential (1). Model 223 with engine 176
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR41.10-P-0070SC
     
Model 223 with engine 256
with code M005 (Vehicles with 4MATIC/all-wheel drive)
IMPORTANT Model 223 with engine 256
with code M005 (Vehicles with 4MATIC/all-wheel drive)
Installation:  Only install lower engine compartment paneling after leak test.
AR41.10-P-0070S
3 Drain front axle differential oil.   AR33.25-P-0300-01S 
    Quick-acting adhesive Omnifit 100H (50 g) *BR00.45-Z-1110-02A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    TORQUE SPECIFICATION Front axle transmission filling screw *BA33.30-P-1014-03G 
    TORQUE SPECIFICATION Front axle transmission drain screw *BA33.30-P-1008-03G 
    FLUID SPECIFICATION Hypoid gear oil (filling quantity) BF33.30-P-1001-03F
    SPECIAL TOOL Hand pump Fig 1
4 Remove front axle shafts. Model 223 with engine 256
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR33.30-P-0620S 
5 Remove intermediate shaft.   AR33.30-P-0625S 
6 Lower steering gear far enough until front axle differential (1) can be removed. Model 223 with engine 256
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR46.20-P-0500S
7 Remove integrated starter alternator control unit (N129). Model 223 with engine 256.9
with code M005 (Vehicles with 4MATIC/all-wheel drive)
except code ME10 (Hybrid vehicle (plug-in, PHEV))
AR15.40-P-0004SB
8 Unscrew screw (2c). TORQUE SPECIFICATION Collar bolt, front axle differential to support/oil pan *BA33.30-P-1006-03G 
9 Remove screw (2b). TORQUE SPECIFICATION Collar bolt, front axle differential to support/oil pan *BA33.30-P-1006-03G 
10 Unscrew screw (2a) and remove front axle differential (1). IMPORTANT Collect remaining escaping front axle differential oil using an absorbent cloth.
TORQUE SPECIFICATION Collar bolt, front axle gear to engine support
*BA33.30-P-1007-03G 
11 Install in the reverse order.    
12 Check front axle differential (1) for leak tightness.    
13 Install lower engine compartment paneling.   AR61.20-P-1105S
FRONT AXLE GEAR

Number Designation Model 223
BA33.30-P-1006-03G Collar bolt, front axle differential to support/oil pan Stage 1 Nm 50
Stage 2 ° 45
FRONT AXLE GEAR

Number Designation Model 223
BA33.30-P-1007-03G Collar bolt, front axle gear to engine support Stage 1 Nm 5
Stage 2 Nm 50
Stage 3 ∠° 45
FRONT AXLE GEAR

Number Designation Model 223
BA33.30-P-1008-03G Front axle transmission drain screw Nm 20
FRONT AXLE GEAR

Number Designation Model 223
BA33.30-P-1014-03G Front axle transmission filling screw M24 Nm 25
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G07742725Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1110-02A Quick-acting adhesive Omnifit 100H (50 g) A 002 989 23 71