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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- 223 Chassis >> Testing & Repair >> Remove/Install Intermediate Shaft - AR33.30-P-0625S

Remove/Install Intermediate Shaft - AR33.30-P-0625S

Model 223 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

MODIFICATION NOTES

22.03.2021 Check of pilot bushing (4), added.    
G16191085Courtesy of MERCEDES-BENZ USA
G16191086Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses. AS00.40-Z-0001-01A
    Do not pour transmission oil into beverage bottles.  
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove left front axle shaft.   AR33.30-P-0620S 
2 Remove retaining ring (2).    
3 Remove intermediate shaft (1) with deep-groove ball bearing (3).    
INSPECT Check     
4 Check intermediate shaft (1) for damage. If the intermediate shaft (1) is damaged.
↓
Replace intermediate shaft (1).
 
5 Check deep-groove ball bearing (3) for damage. If the deep-groove ball bearing (3) is damaged.
↓
Replace deep-groove ball bearing (3).
Replace deep-groove ball bearing in intermediate shaft
AR33.30-P-0625-02S 
    Length "a" for grooved ball bearing wheel offset *BE33.30-P-1001-04C 
    SPECIAL TOOL Pulling arms Fig 1
    SPECIAL TOOL Puller, two-arm Fig 2
    SPECIAL TOOL Thrust piece set Fig 3
    SPECIAL TOOL Drift Fig 4
6 Check pilot bushing (4) for damage. If pilot bushing (4) is damaged:
↓
Replace pilot bushing (4).
IMPORTANT Observe installation position (arrow).
 
7 Check pilot bushing (4) is correctly seated in oil pan. NOTES
The pilot bushing (4) must be installed in the oil pan.
Otherwise, the radial shaft sealing ring on the front axle differential will be damaged.
If the pilot bushing (4) is not correctly seated in the oil pan:
↓
Install pilot bushing (4) correctly in oil pan.
IMPORTANT Observe installation position (arrow).
 
INSTALLING Install     
8 Install intermediate shaft (1) with deep-groove ball bearing (3).    
9 Install retaining ring (2).    
10 Install front axle shaft at left.   AR33.30-P-0620S 
INTERMEDIATE SHAFT

Number Designation Model 223
BE33.30-P-1001-04C Length "a" for grooved ball bearing wheel offset With an intermediate shaft length of 472.0 mm mm -
478.5 mm mm -
479.3 mm mm 350, 2...350, 4
504.3 mm mm -
510.0 mm mm -
Fig 1: Identifying Pulling Arms (116 589 12 33 00)
G10250324Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Puller, Two-Arm (000 589 88 33 00)
G09975773Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Thrust Piece Set (711 589 00 34 00)
G12817726Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (460 589 15 15 00)
G10780487Courtesy of MERCEDES-BENZ USA