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Service Sheet For Service A (60,000 Km) Or Service B (120,000 Km) - AP00.20-D-1559TS

Model 907 with engine 642, 651 

with code JI7 (Starting distance for maintenance interval 60,000 km) 

G13786156

Customer.............................................

VIN/license plate number.............................................

Completion time/date.............................................

Notes/explanations.............................................

The following activities are hereby confirmed:

Order number.............................................

Current mileage.............................................

Signature.............................................

A  B    Input condition not OK:  ⓧ  
Completed         
■ ■        
AIR FLOW DOWN AIR FLOW DOWN     AIR FLOW DOWN  
    Service reception       
□ □ The complete reception report for service on the vehicle is available. ...............
If no vehicle inspection dialog is possible in XENTRY Mobile (with mobile terminal/tablet),
↓
process reception report.
◦  
      Model 907   AP00.20-D-0009TSC 
      Model 907   AP00.20-D-0009TS 
      Model 907 (Minibus) with body 613
IMPORTANTTo be performed by the Service Advisor  (where market-specific conditions require). Fully process all acceptance items and the maintenance items listed in the service sheet, only then is the service scope completely performed.
  AP00.20-D-0009EV 
      IMPORTANTTo be performed by the Service Advisor  (where marketspecific conditions require). Fully process all acceptance items and the maintenance items listed in the service sheet, only then is the service scope completely performed.    
    Brake system       
□ □ Perform brake test and enter result in table ............... ◦ AP42.00-D-4290TS
    Vehicle exterior       
  □ Check exterior lighting for proper operation ............... ◦ AP82.10-D-8252TS
  □ Check headlamp range adjustment for proper operation. ............... ◦  
□ □ Correct tire pressure, including spare whee and enter adjusted tire pressure into table. ...............   AP40.15-D-4060TS
    Vehicle interior       
  □ Check windshield wipers, rear window wiper, windshield washer system and headlamp cleaning system for proper operation. ............... ◦ AP82.30-D-8252TS
□ □ Check seat belts, seat belt buckles and seat belt buckle extensions on driver's seat and front passenger seat for external damage and proper function. ...............
If components are damaged,
↓
Replace damaged parts with new parts.
IMPORTANT After obtaining special order.
◦ AP91.40-D-9150TS
  □ Check first-aid kit (soft sided). ...............
IMPORTANT Enter expiration date for first-aid kit (soft sided) here: ...............
If the expiration date has been reached, exceeded or will be reached or exceeded within the next service interval,
↓
replace first-aid kit (soft sided).
◦  
  □ Check water drain bores in floor area of sliding door. IMPORTANT After obtaining special order.
...............
With CODE T16 (Right sliding door) or with CODE T19 (Left sliding door)
◦ AP72.00-D-7254TS
    Engine compartment       
□ □ Engine: Change oil and oil filter. ...............
Engine 642, 651
  AP18.00-D-0101TS
      IMPORTANT Mercedes-Benz oil recommended.
If engine oil of specification 228.51 (LT) with viscosity 5W30 is filled:
↓
Observe service information.
Service Information: Starting distance/oil change interval Engine 642, 651
  SI00.20-D-0053SG
□ □ Brake system: Check fluid level. ............... ◦ AP42.10-D-4210TS
  □ Power steering system: Check fluid level. ...............
With code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction)
◦ AP46.00-D-4612TS
□ □ Windshield washer system: Check/correct fluid level ............... ◦ AP82.35-D-8210TS
  □ Check poly-V-belt in visible area for wear and damage. ...............
If poly-V-belt is damaged,
↓
replace poly-V belt.
IMPORTANT After obtaining special order.
◦ AP13.22-D-1351TS
  □ Check all visible parts in engine compartment for damage and leaks ...............
If fluid loss or damage is present,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
◦ AP00.20-D-0053TS 
    Underside of vehicle       
  □ Check all visible parts of vehicle underside for damage and leaks. ...............
If fluid loss or damage is present,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
◦ AP00.20-D-0054TS 
  □ Check tie rod and drag link ball joints for play, check boots. ...............
If parts are damaged,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
◦ AP46.00-S-4651E
  □ Check front axle and front axle joint. ...............
With code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction)
If fluid loss or damage is present,
↓
determine cause and correct.
◦ AP33.10-S-3358E
  □ Check propeller shaft and flex disks. IMPORTANT After obtaining special order.
↓
If components are damaged,
↓
determine cause and correct.
◦ AP41.10-S-4152E
  □ Check suspension struts or shock absorbe springs and auxiliary rubber springs. IMPORTANT After obtaining special order.
...............
If components are damaged,
↓
determine cause and correct.
◦ AP32.25-S-3255E
□ □ Check tires for damage and crack formation, and enter result in table. IMPORTANT After obtaining special order.
...............
If tires are damaged,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
◦ AP40.10-S-4051E
    External refueling 
Z = Additional operations at each service A or B 
     
□ □ Fill up with AdBlue®. ...............
IMPORTANT After obtaining special order.
  AP49.20-D-0101TS
    Underside of vehicle 
Z = Additional operations at each service A or B 
     
□ □ Assess condition of brake pads and enter result in table. ...............
Model 907 with super single tires or with twin tires
IMPORTANT Subject to separate repair order, remove/install rear wheels.
If the brake pads have reached the wear limit,
↓
replace brake linings.
IMPORTANT After obtaining special order.
◦ AP42.10-D-4252TS
□ □ Assess condition of brake disks. ...............
Model 907 with super single tires or with twin tires
IMPORTANT Subject to separate repair order, remove/install rear wheels.
If the brake disks have reached the wear limit or they are cracked,
↓
Replace brake disks.
IMPORTANT After obtaining special order.
◦ AP42.10-D-4256TS
□ □ Check underbody protection. ...............
Minibus with body
613.734/738/834/838
If the coating is damaged,
↓
repair damaged points.
IMPORTANT After obtaining special order.
  AP97.20-D-0641TS
    Vehicle exterior 
Z = Additional operations at each service A or B 
     
□ □ Check electric sliding door for proper operation. ...............
Minibus with body 613.71/72/81/82
  AP72.16-D-0002TS
□ □ Check outward swiveling door for proper operation. ...............
Minibus with body 613.72/73/82/83
  AP72.25-D-0001TS
□ □ Check lift for proper operation. ...............
Minibus with body
613.701/704/801/804
  AP86.20-D-8653TS
    Passenger compartment 
Z = Additional operations at each service A or B 
     
□ □ Fan heater unit: Clean heat exchanger in passenger compartment. ...............
Minibus with body
613.734/738/834/838
  AP83.20-D-8333TS
    Underside of vehicle 
Z = Additional operations for Service A 
     
□   Check air suspension bellows for damage. ...............
With code CB2 (Air suspension comfort suspension) or rear axle 748.250
If air suspension bellows are damaged,
↓
Determine cause, rectify it and replace damaged parts.
IMPORTANT After obtaining special order.
◦  
□   Check retarder. ...............
With code O01 (Retarder retrofitted) or with code PB2 (Master code for VMC retarder)
◦ AP43.40-D-7107TS
    Engine compartment/vehicle interior 
Z = Additional operations for Service A 
     
□   Auxiliary battery: Check/correct fluid level. ...............
Only if fleece battery not installed.
With code E2I (Auxiliary battery for retrofit consumer, interior) or with code E2M (Auxiliary battery for retrofit consumer, engine compartment)
◦  
□   Check seat belts, seat belt buckles and seat belt buckle extensions in the rear passenger compartment for external damage and proper function. ...............
Model 907
If components are damaged,
↓
Replace damaged parts with new parts.
IMPORTANT After obtaining special order.
◦ AP91.40-D-9150TS
    Underside of vehicle 
Z1 = Additional operations at 1st Service A, then every 60,000 km (minibus only) 
     
□ □ Automatic transmission: Change oil and oil filter. ...............
Minibus (with body 613.734/738/834/838) with transmission 722.9
IMPORTANT Oil quality to be used: Specifications for Operating Fluids, Sheet 236.15.
Mercedes-Benz oil recommended.
  AP27.00-D-2702TS
    Underside of vehicle 
Z1 = Additional operations at 1 st Service A, then every 120,000 km 
     
□ □ Automatic transmission: Change oil and oil filter. ...............
Model 907 with transmission 722.9 and minibus (with body 613.70/71/72/80/81/82) with transmission 722.9
Transmission 725.0
  AP27.00-D-2702TS
      IMPORTANT Oil quality to be used: Specifications for Operating Fluids (BeVo), Sheet 236.15 or 236.17.
Mercedes-Benz oil recommended.
  AP27.00-D-2702TSC
□ □ Transfer case: Change oil. ...............
With code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction)
IMPORTANT Oil quality to be used: Specifications for Operating Fluids Sheet 236.12. Mercedes-Benz oil recommended.
  AP28.00-D-2801TSC
□ □ Redirecting transmission: Perform oil change. ...............
Minibus with body
613.734/738/834/838
IMPORTANT Oil quality to be used: Specifications for Operating Fluids Sheet 235.8.
Mercedes-Benz oil recommended.
  AP28.80-D-2802TS
□ □ Front axle: Change oil. ...............
With code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction)
IMPORTANT Oil quality to be used: Specifications for Operating Fluids Sheet 235.8.
Mercedes-Benz oil recommended.
  AP33.00-D-3301TSC
  □ Vehicle exterior 
Z = Additional operations for Service B 
     
□ □ Lubricate hinges of rear-end doors. ...............
With code W54 (Rear-end door, two-wing, 270 degrees)
  AP72.00-D-7225TS
  □ Lubricate trailer coupling. ...............
With CODE Q20 (Trailer hitch (jaw-type))
  AP00.20-D-0020TS 
  □ Trailer coupling: Check function, play and mounting. ...............
With CODE Q20 (Trailer hitch (jaw-type))
◦ AP31.10-D-3151TS
    Vehicle interior 
Z = Additional operations for Service B 
     
  □ Check seat belts, seat belt buckles and sea belt buckle extensions in the rear passenge compartment for external damage and proper function. ...............
Model 907
If components are damaged,
↓
Replace damaged parts with new parts.
IMPORTANT After obtaining special order.
◦ AP91.40-D-9150TS
    Engine compartment/vehicle interior 
Z = Additional operations for Service B 
     
  □ Replace air filter element. ...............
IMPORTANT Replace at the latest after 120,000 km or after 4 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
Air filter insert
replaced ___ Yes __ No.
  AP09.10-D-0980TS
  □ Auxiliary battery: Check/correct fluid level. ...............
Only if fleece battery not installed.
With code E2I (Auxiliary battery for retrofit consumer, interior) or with code E2M (Auxiliary battery for retrofit consumer, engine compartment)
◦  
    Underside of vehicle 
Z = Additional operations for Service B 
     
  □ Check air suspension bellows for damage. ...............
With code E2I (Auxiliary battery for retrofit consumer, interior) or with code E2M (Auxiliary battery for retrofit consumer, engine compartment)
If air suspension bellows are damaged,
↓
Determine cause, rectify it and replace damaged parts.
IMPORTANT After obtaining special order.
◦  
  □ Check retarder. ...............
With code O01 (Retarder retrofitted) or with code PB2 (Master code for VMC retarder)
◦ AP43.40-D-7107TS
    Engine compartment 
ZB = Additional operations (Service A or B) every 80,000 km (or every 4 years) 
     
□ □ Replace fuel filter. ...............
IMPORTANT Replace at latest every 4 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
  AP47.20-D-0780TS
    Vehicle interior 
ZC = Additional operations (Service A or B) as from 180,000 km 
     
□ □ Diesel particulate filter (DPF): Check volumetric efficiency. ...............
IMPORTANT Note the installation date; refer to the confirmations in the maintenance booklet or DSB! DPF replaced ___ Yes ___ No.
◦ AP49.20-D-0004TS
    Engine compartment 
J2 = Additional operations every 2 years 
     
□ □ Hydraulic brake system: Replace brake fluid. ...............   AP42.00-D-4280TS
    Vehicle interior 
ZA = Additional operations (Service A or B) every 80,000 km (or every 2 years) 
     
□ □ Replace dust filter for heater/ventilation. ...............
With CODE H81 (Ventilation system with filter)
IMPORTANT Replace at latest after 2 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
  AP83.00-D-8381TS
□ □ Replace activated charcoal particle filter for air conditioning system. ...............
With code HH4 (THERMOTRONIC automatic air conditioning) or with code HH9 (TEMPMATIC semi-automatically regulated air conditioning)
IMPORTANT Replace at latest after 2 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
  AP83.00-D-8381TS
□ □ Replace dust filter for roof-mounted air conditioning system. ...............
With code H08 (Roof-mounted air conditioning system, uprated) or with code HH7 (Roof-mounted air conditioning system, basic) or with code HK4 (Rear air conditioning system, uprated)
  AP83.50-D-8386TS
    Underside of vehicle 
J10 = Additional operations every 10 years/300,000 km 
     
□ □ Rear axle: Change oil. ...............
Rear axle 741.4
IMPORTANT Oil quality to be used: Specifications for Operating Fluids, Sheet 235.31.
Mercedes-Benz oil recommended.
  AP35.00-D-3501TSR
□ □ Rear axle: Change oil. ...............
Minibus with rear axle 748.250
IMPORTANT Oil quality to be used: Specifications for Operating Fluids Sheet 235.8.
Mercedes-Benz oil recommended.
  AP35.00-D-3501TSE
    Underside of vehicle 
J10 = Additional operations every 10 years/360,000 km 
     
□ □ Manual transmission: Change oil. ...............
Transmission 711.6, 700.790
IMPORTANT Oil quality to be used: Specifications for Operating Fluids, Sheet 235.3 or 235.10. Mercedes-Benz oil recommended.
  AP26.00-D-2605TS
    Engine compartment 
J15 = Additional operations every 15 years/360,000 km 
     
□ □ Replace coolant. ...............
IMPORTANT Pay attention to composition of coolant!
  AP20.00-D-2080TS
BRAKE VALUES IN KN

  Left Right
Front     
Rear     
Parking brake     
Remaining brake lining thickness approx. in mm
  Left Right
front    
Rear    
TIRE CONDITION

  Right front Left front Right rear Left rear
Condition OK.         
Condition not OK.         
SET TIRE PRESSURE IN BAR OR PSI

  Front axle Rear axle Spare wheel
bar/psi