Replace Complete Rear Fender - Ar63.50-P-1400LC

Model 217 

Fig 1: Quarter Panel Component Location (Model 217)

Courtesy of MERCEDES-BENZ USA

Shown on model 217.3 

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.	When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a welding protection blanket.
3	Cut off rear fender (1).	Model 217.4	AR63.50-P-1400-02LCA
		Model 217.3	AR63.50-P-1400-02LC
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Primer stick	*BR00.45-Z-1012-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General notes on welding		AH60.00-P-0005-01N
4	Prepare rear fender (1).	Model 217.4	AR63.50-P-1400-03LCA
		Model 217.3	AR63.50-P-1400-03LC
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Install rear fender (1).	Model 217.4	AR63.50-P-1400-04LCA
		Model 217.3	AR63.50-P-1400-04LC
			AR60.00-P-0700-01LC
		Rear fender to taillamp	*BE60.00-P-1008-01DA
		Front door to sidewall	*BE60.00-P-1005-01DA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Teroson MS 222	*BR00.45-Z-1157-02A
		Flow-form rivet structure W1 up to 3.5 mm clamping range (S1)	*BR00.45-Z-1026-13A
		Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Countersunk-head blind rivet Z1 6.4 x 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A
		Feeler gauge As an alternative to restoring surfaces with body solder, ↓ apply basic body filler.	Fig 2
			AR60.00-P-0031-01LWG
		Basic body filler	*BR00.45-Z-1057-07A
6	Clean weld joints and sheet metal flange.
7	Remove spark protection blankets.
8	Clean repair area.
9	Prime repair areas using a primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
10	Seal seam after repair.		AR97.10-P-4000LF
11	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
12	Supplement cavity preservation		AR97.20-P-1500LF
13	Reinstall detachable parts in area of repair point.

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA