Replace Complete Bottom Rear Center Section - Ar64.20-P-1000LF

Model 217

Model 222

MODIFICATION NOTES

26.02.2019

Flow form rivets (A1, A3) replaced by flow form rivets structure (S1, S3).

Step 5

Shown on model 222

Fig 1: lower rear body panel component

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4

Courtesy of MERCEDES-BENZ USA

	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Cut off bottom rear-end center section (1).	Model 217.4	AR64.20-P-1000-02LCA
		Model 217.3, 222	AR64.20-P-1000-02LF
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General notes on welding		AH60.00-P-0005-01N
4	Prepare bottom rear-end center section (1) for installation.	Model 217.4	AR64.20-P-1000-07LCA
		Model 217.3, 222	AR64.20-P-1000-07LF
5	Install lower rear-end center section (1).	Model 217.4	AR64.20-P-1050-04LCA
		Model 217.3, 222	AR64.20-P-1050-04LF
		Model 217	AR60.00-P-0700-01LC
		Model 222	AR60.00-P-0700-01LF
		Model 222 Taillamp to bumper	*BE60.00-P-1015-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1016-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1017-01BA
		Model 217 Taillamp to bumper	*BE60.00-P-1017-01DA
		Model 217 Outside of taillamp to inside of taillamp	*BE60.00-P-1018-01DA
		Model 217 Taillamp to trunk lid	*BE60.00-P-1019-01DA
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet with polygrip countersunk head 6.4 X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1002-13A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Flow-form rivet structure W1 up to 3.5 mm clamping range (S1)	*BR00.45-Z-1026-13A
		Flow-form rivet structure W4 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Feeler gauge	Fig 2
6	Clean weld joints and sheet metal flange.
7	Remove spark protection blankets.
8	Clean repair area.
9	Prime repair areas using a primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
10	Seal seam after repair.		AR97.10-P-4000LF
11	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
12	Supplement cavity preservation.		AR97.20-P-1500LF
13	Reinstall detachable parts in area of repair point.