Left Side Rear End Repair - Ar64.20-P-1200S
Model 223.0/1/9
MODIFICATION NOTES
| 29.08.2021 | Document reference, added | Operation steps 7, 8, 10, 11, 15, 16, 18, 20 | |
| 29.08.2021 | Repair materials reference added | Operation step 15 | |
| 24.11.2021 | Document reference added. | Operation steps 7, 20. |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 4 | Place vehicle on straightening bench and fasten. | ||
| 5 | Reshape damage area. | ||
| 6 | Remove rear-end center section (9) with crossmember (8) and support angle (7). | AR64.20-P-1060S | |
| 7 | Remove rear fender (4). | Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401SG |
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 8 | Remove strut (5) on C-pillar. | Model 223.0/1 | AR63.20-P-0500S |
| Model 223.9 | AR63.20-P-0500SZ | ||
| 9 | Remove wheel well striker plate (3). | AR63.10-P-6070S | |
| 10 | Remove longitudinal member striker plate (2) and rear longitudinal member (1). | AR64.20-P-1260-01S | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| 11 | Remove side wall reinforcement (6). | Only if side wall reinforcement (6) is damaged. | |
| AR63.20-P-0861-01S | |||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 12 | Clean sheet metal flanges. | ||
| 13 | Prepare side wall reinforcement (6). | Only if side wall reinforcement (6) is damaged. | AR63.20-P-0861-03S |
| 14 | Prepare longitudinal member striker plate (2) and rear longitudinal member (1). | AR64.20-P-1260-02S | |
| 15 | Install side wall reinforcement (6). | Only if side wall reinforcement (6) is damaged. | |
| AR63.20-P-0861-04S | |||
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 16 | Install longitudinal member striker plate (2) and rear longitudinal member (1). | AR64.20-P-1260-03S | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Flow hole bolt M5 | *BR00.45-Z-1085-13A | ||
| 17 | Install wheel well striker plate (3). | AR63.10-P-6070S | |
| 18 | Install strut (5) on C-pillar. | Model 223.0/1 | AR63.20-P-0500S |
| Model 223.9 | AR63.20-P-0500SZ | ||
| 19 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 20 | Install rear fender (4). | Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401SG |
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 21 | Install rear-end center section (9) with crossmember (8) and support angle (7). | AR64.20-P-1060S | |
| 22 | Remove spark protection blankets. | ||
| 23 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1085-13A | Flow hole bolt M5 | A 000 990 60 11 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |