Inner Rear Wheel Well End Plate Removal And Installation - Ar63.10-P-6070S
Model 223.0/1/9
MODIFICATION NOTES
| 24.11.2021 | Document reference added. | Operation steps 3, 10. |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender. | AR63.50-P-1401SG | |
| Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
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| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 4 | Remove lower rear-end center section with rear crossmember. | AR64.20-P-1060S | |
| 5 | Remove inner rear wheel well striker plate (1). | AR63.10-P-6070-05S | |
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 6 | Prepare inner rear wheel well striker plate (1). | AR63.10-P-6070-06S | |
| 7 | Install inner rear wheel well striker plate (1). | AR63.10-P-6070-07S | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2) | *BR00.45-Z-1027-13A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Screw 3.5x13 | *BR00.45-Z-1083-13A | ||
| 8 | Clean sheet metal flanges. | ||
| 9 | Install lower rear-end center section with rear crossmember. | AR64.20-P-1060S | |
| 10 | Install rear fender. | AR63.50-P-1401SG | |
| Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
|||
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 11 | Remove spark protection blankets. | ||
| 12 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1027-13A | Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2) | A 000 991 10 33 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1083-13A | Screw 3.5x13 | N 000000 000515 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |