Rear Fender Complete Replacement - Ar63.50-P-1401S

Model 223.0/1 

except code Z07 (B7 armoring on special protection version) 

Fig 1: Quarter Panel Component Location (Complete Replacement) (Model 223.0/1) (Except Code Z07)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01S
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
	Information about foam-protected damping parts in combination with aluminum paneling		AH60.00-P-0043-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	Notes on foam-protected insulation in body		AH60.00-P-0041-01S
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.	When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.
3	Cut off rear fender (1).		AR63.50-P-1401-01S
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
		Primer stick	*BR00.45-Z-1012-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01S
	General notes on welding		AH60.00-P-0005-01N
4	Prepare rear fender (1).		AR63.50-P-1401-02S
5	Install rear fender (1) and fit.
6	Execute common separating cuts on rear fender (1) and body.
7	Remove rear fender (1).
8	Prepare weld puddle retainer.		AR60.00-P-0070-01S
9	Fully replace insulation at inner side wall.		AR63.50-P-1401-04S
10	Install rear fender (1).		AR63.50-P-1401-03S
		Make weld seam on vehicles with aluminum body	AR60.00-P-0070-01S
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 12 84 00 Welder		WS00.00-P-0318K
		Rear door to side section, bottom	*BE60.00-P-1009-01PA
		Trunk lid to rear fender	*BE60.00-P-1011-01PA
		Rear fender to taillamp	*BE60.00-P-1014-01PA
		Basic body filler	*BR00.45-Z-1057-07A
		Rivet nut M5x19	*BR00.45-Z-1097-13A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Flow-form rivet structure W1 up to 3.5 mm clamping range (S1)	*BR00.45-Z-1026-13A
		Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Flow-form rivet structure W4 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Flow-form rivet structure W5 5.0 mm up to 6.1 mm clamping range (S4)	*BR00.45-Z-1029-13A
		Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A
		Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A
		Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Feeler gauge	Fig 2
11	Clean weld joints and sheet metal flange.
12	Remove spark protection blankets.
13	Clean repair area.
14	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
15	Seal seam after repair.		AR97.10-P-4000S
16	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
17	Supplement cavity preservation.		AR97.20-P-1500S
18	Install all detachable parts in area of repair point.

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA