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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Interior Equipment -- 223 Chassis >> Testing & Repair >> Remove/Install Crossmember Under Instrument Panel >> Remove/Install Crossmember Under Instrument Panel - AR68.10-P-1120S

Remove/Install Crossmember Under Instrument Panel - AR68.10-P-1120S

Model 223 

except code Z07 (B7 armoring on special protection version) 

G16191875Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code 445 (head-up display with augmented reality) 

G16191876Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code 445 (head-up display with augmented reality) 

G16191877Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code 445 (head-up display with augmented reality) 

G16191878Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code 445 (head-up display with augmented reality) 

G16191879Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code 445 (head-up display with augmented reality) 

Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Remove windshield wiper system.   AR82.30-P-0001S
2 Remove instrument panel.   AR68.10-P-1000S 
3 Remove head-up display. Model 223
with code 438 (Head-up display, Classic.)
except code Z07 (B7 armoring on special protection version)
Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
AR54.30-P-6400S
4 Remove steering column tube.   AR46.10-P-0400S
5 Remove fan for instrument cluster display. Model 223
with code 200 (Conditionally automated driving) except code Z07 (B7 armoring on special protection version)
Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
Model 223
with code 451 (3D combination display)
except code Z07 (B7 armoring on special protection version)
 
      AR54.30-P-6017S
6 Remove ionizer. Model 223
with code P21 (Air quality package)
except code Z07 (B7 armoring on special protection version)
 
      AR83.40-P-0150S
7 Remove driver's side Wi-Fi antenna from instrument panel.   AR82.85-P-0023S
8 Disconnect electrical connector of left side air vent outlet air temperature sensor.   AR83.30-P-8095S
9 Disconnect electrical connector of right side air vent outlet air temperature sensor.   AR83.30-P-8096S
10 Remove air ducts (2, 3, 5). SPECIAL TOOL Dismantling tool Fig 1
11 Remove air duct (4). Model 223
with code 200 (Conditionally automated driving) except code Z07 (B7 armoring on special protection version)
Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
Model 223
with code 451 (3D combination display) except code Z07 (B7 armoring on special protection version)
 
    SPECIAL TOOL Dismantling tool Fig 1
12 Disconnect all electrical connectors on electrical wiring harness (6) and remove electrical wiring harness (6) from crossmember (1). IMPORTANT Pay attention to installation position.
SPECIAL TOOL Dismantling tool
Fig 1
13 Mark installation position of the crossmember (1) relative to the A-pillars (arrows).    
14 Remove stop plugs (8) and bolts (9). INSTALLATION NOTES Do not insert bolts (9) until crossmember (1) has been aligned.
Otherwise, clip fasteners (10) and thus the installation position of crossmember (1) may shift.
IMPORTANT The number of bolts (9) and clip fasteners (10) may vary depending on the equipment variant.
 
    TORQUE SPECIFICATION Screw/bolt, crossmember to firewall below windshield *BA68.10-P-1002-02D 
15 Remove screws (11).    
16 Fold floor covering (12) in the driver footwell to one side and remove bolt (13). TORQUE SPECIFICATION Screw/bolt, crossmember strut to transmission tunnel *BA68.10-P-1003-02D 
17 Remove screws (14). TORQUE SPECIFICATION Screw/bolt, crossmember to A-pillar *BA68.10-P-1001-02D 
18 Pull crossmember (1) out rearward until electrical wiring harness (7) is accessible and expose it. Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
IMPORTANT Pay attention to installation position.
IMPORTANT Aid of helper required.
 
    SPECIAL TOOL Dismantling tool Fig 1
19 Remove crossmember (1) from the vehicle. IMPORTANT Aid of helper required.  
20 Install in the reverse order.    
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation Model 223
BA68.10-P-1001-02D Screw/bolt, crossmember to A-pillar Nm 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation Model 223
BA68.10-P-1002-02D Screw/bolt, crossmember to firewall below windshield Nm 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation Model 223
BA68.10-P-1003-02D Screw/bolt, crossmember strut to transmission tunnel Nm 25
Fig 1: Identifying Dismantling Tool (000 589 95 63 00)
G12083439Courtesy of MERCEDES-BENZ USA