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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 447 Chassis >> Rear Wall And Rear End Body Repair >> Remove/Install Corner Paneling Assembly - Ar64.30-S-5700E

Remove/Install Corner Paneling Assembly - Ar64.30-S-5700E

Model 447, 448 

G16488009Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with engine 780		 AS00.00-Z-0035-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice Special instructions for lifting and supporting vehicle   AH00.60-S-0100-01KOA
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove all detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with welding protection blankets. IMPORTANTCommercially available devices/tools  Welding protection blanket  
3 Remove soundproofing. IMPORTANT Only in repair area. AR60.00-S-1752E
4
REFER TO SPECIAL TOOLS		 Set up straightening bench with crossbars and straightening tool set.
000 588 50 23 00 Body straightening system		   WS60.00-P-0439K
5
REFER TO SPECIAL TOOLS		 Place vehicle on straightening bench and fasten.
000 588 39 80 00 Above-floor swivel arm vehicle lift 5.0-6.5 t		   WS00.00-P-0182B
6 Remove respective sidewall paneling. Model 447.601/603/605 except code T19 (Sliding door left) except code W16 (Window front left, fixed, in sidewall/sliding door) except code W29 (Window fixed behind) AR63.10-S-0100E
    Model 447.601/603/605 except code W29 (Window fixed behind)
Right side of vehicle Model 447.601/603/605 with code T19 (Sliding door left) except code W29 (Window fixed behind)
Left side of vehicle Model 447.701/703/705 except code W29 (Window fixed behind) except code W32 (Rear passenger compartment electric pop-out windows)
Right side of vehicle Model 447.701/703/705 with code T19 (Sliding door left) except code W29 (Window fixed behind) except code W32 (Rear passenger compartment electric pop-out windows)
Left side of vehicle		 AR63.10-S-0110E
    Model 447.601/603/605 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 447.701/703/705 with code W18 (Sliding window front left in sidew./sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W18 (Sliding window front left in sidew./sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 447.811/813/815 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.811/813/815 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 448.705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 448.705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)		 AR63.10-S-0120E
    Model 447.601/603/605 with code T19 (Sliding door left) with code W29 (Window fixed behind)
Left side of vehicle Model 447.601/603/605 with code W29 (Window fixed behind)
Right side of vehicle Model 447.701/703/705 with code T19 (Sliding door left) with code W29 (Window fixed behind) with code ZK4 (Mixto)
Left side of vehicle Model 447.701/703/705 with code W29 (Window fixed behind) with code ZK4 (Mixto)
Right side of vehicle Model 447.811/813/815
Right side of vehicle Model 447.811/813/815 with code T19 (Sliding door left)
Left side of vehicle Model 448.705 with code T19 (Sliding door left) with code W29 (Window fixed behind)
Left side of vehicle Model 448.705 with code W29 (Window fixed behind)
Right side of vehicle Model 448.813/815
Right side of vehicle Model 448.813/815 with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126E
7 Remove bottom corner pillar reinforcement.   AR64.30-S-5710E 
8 Remove corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5). Model 447 except code W65 (Tailgate) except code W68 (EASY-PACK-tailgate) AR64.30-S-5700-01EA 
    Model 447, 448 with code W65 (Tailgate)
Model 447, 448 with code W68 (EASY-PACK-tailgate)
IMPORTANTCommercially available devices/tools  Body power jigsaw
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner		 AR64.30-S-5700-01E 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
9 Prepare corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5) for installation. Model 447 except code W65 (Tailgate) except code W68 (EASY-PACK-tailgate) AR64.30-S-5700-02EA 
    Model 447, 448 with code W65 (Tailgate)
Model 447, 448 with code W68 (EASY-PACK-tailgate)
IMPORTANTCommercially available devices/tools  Body power jigsaw
Hand drill
Rotary wire brush
Wet and dry vacuum cleaner		 AR64.30-S-5700-02E 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
10 Install and weld in corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5). Model 447 except code W65 (Tailgate) except code W68 (EASY-PACK-tailgate) AR64.30-S-5700-03EA 
    Model 447, 448 with code W65 (Tailgate)
Model 447, 448 with code W68 (EASY-PACK-tailgate)		 AR64.30-S-5700-03E 
REFER TO SPECIAL TOOLS 000 588 50 23 00 Body straightening system   WS60.00-P-0439K
REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder IMPORTANTCommercially available devices/tools  Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Squeeze gun
Wet and dry vacuum cleaner		 WS60.00-P-0437K
    Adhesive kit, body, 2-component adhesive *BR00.45-Z-1092-02A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
    SPECIAL TOOL Portal frame Fig 1
11 Install bottom corner pillar reinforcement.   AR64.30-S-5710E 
12 Install respective sidewall paneling. Model 447.601/603/605 except code T19 (Sliding door left) except code W16 (Window front left, fixed, in sidewall/sliding door) except code W29 (Window fixed behind) AR63.10-S-0100E
    Model 447.601/603/605 except code W29 (Window fixed behind)
Right side of vehicle Model 447.601/603/605 with code T19 (Sliding door left) except code W29 (Window fixed behind)
Left side of vehicle Model 447.701/703/705 except code W29 (Window fixed behind) except code W32 (Rear passenger compartment electric pop-out windows)
Right side of vehicle Model 447.701/703/705 with code T19 (Sliding door left) except code W29 (Window fixed behind) except code W32 (Rear passenger compartment electric pop-out windows)
Left side of vehicle		 AR63.10-S-0110E
    Model 447.601/603/605 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 447.701/703/705 with code W18 (Sliding window front left in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.701/703/705 with code W18 (Sliding window front left in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 447.811/813/815 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 447.811/813/815 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)
Model 448.705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left)
Model 448.705 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left)		 AR63.10-S-0120E
    Model 447.601/603/605 with code T19 (Sliding door left) with code W29 (Window fixed behind)
Left side of vehicle Model 447.601/603/605 with code W29 (Window fixed behind)
Right side of vehicle Model 447.701/703/705 with code T19 (Sliding door left) with code W29 (Window fixed behind) with code ZK4 (Mixto)
Left side of vehicle Model 447.701/703/705 with code W29 (Window fixed behind) with code ZK4 (Mixto)
Right side of vehicle Model 447.811/813/815
Right side of vehicle Model 447.811/813/815 with code T19 (Sliding door left)
Left side of vehicle Model 448.705 with code T19 (Sliding door left) with code W29 (Window fixed behind)
Left side of vehicle Model 448.705 with code W29 (Window fixed behind)
Right side of vehicle Model 448.813/815
Right side of vehicle Model 448.813/815 with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126E
13 Install all detachable parts in area of repair point.    
Fig 1: Identifying Portal Frame (129 589 03 23 00)
G10248342Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71
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