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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 447 Chassis >> Rear Wall And Rear End Body Repair >> Corner Pillar Paneling At Bottom Replace - Ar64.30-S-5710E

Corner Pillar Paneling At Bottom Replace - Ar64.30-S-5710E

Model 447, 448 

MODIFICATION NOTES

12.12.2019 Method extended Operation step 11  
G16488017Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with engine 780
AS00.00-Z-0035-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice Special instructions for lifting and supporting vehicle   AH00.60-S-0100-01KOA
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove all detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with welding protection blankets. IMPORTANTCommercially available devices/tools  Welding protection blankets  
3 Remove soundproofing. IMPORTANT Only in repair area. AR60.00-S-1752E
4 Remove rear sidewall paneling lower section.   AR63.10-S-5665E
5 Remove crossmember outer section.   AR64.20-S-1110E 
6 Remove bottom corner pillar reinforcement (1). IMPORTANTCommercially available devices/tools  Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner
AR64.30-S-5710-01E 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
7 Prepare bottom corner pillar reinforcement (1) for installation. IMPORTANTCommercially available devices/tools  Rotary wire brush
Wet and dry vacuum cleaner
AR64.30-S-5710-02E 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
8 Weld in bottom corner pillar reinforcement (1).   AR64.30-S-5710-03E 
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder IMPORTANTCommercially available devices/tools  Clamping pliers (Standard)
Rotary wire brush
Squeeze gun
Wet and dry vacuum cleaner
WS60.00-P-0437K
    Seam seal 300 ml in black or white *BR00.45-Z-1003-01A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
    SPECIAL TOOL Locating tool Fig 1
9 Install crossmember outer section.   AR64.20-S-1110E 
10 Install rear sidewall paneling lower section.   AR63.10-S-5665E
11 Install soundproofing. IMPORTANT Only in repair area. AR60.00-S-1752E
12 Install all detachable parts in area of repair point.    
Fig 1: Identifying Locating Tool (447 589 01 23 00)
G16483150Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1003-01A Seam seal 300 ml in black or white A 005 989 63 20