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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 463 Chassis >> Testing & Repair >> Remove/Install Left Cylinder Head Cover >> Remove/Install Left Cylinder Head Cover - AR01.20-P-5013MNA

Remove/Install Left Cylinder Head Cover - AR01.20-P-5013MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

05.08.2019 Note document added. Operation step 13. AH00.00-P-0500-01MNE
05.08.2019 Note document added. Operation step 18. AH05.20-P-1000-09SZ
Fig 1: Left Cylinder Head Cover Components Location - Engine 176 In Model 463 Up To Model Year 2019
G13655246Courtesy of MERCEDES-BENZ USA
G13655247Courtesy of MERCEDES-BENZ USA

Shown on engine 176 in model 463 

  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVINGINSTALLING Remove/install     
1 Remove left front cover at left cylinder head.   AR01.30-P-5711MNA 
2 Remove bolts (3) and remove bleed line (4). INSTALLATION IMPORTANT : Replace seal.  
    TORQUE SPECIFICATION Bolt, vent line to cylinder head cover/turbocharger *BA01.20-P-1001-01J 
3 Remove bolts (9) and remove crash plate (10) Engine 176 in model 463 up to model year 2019  
    TORQUE SPECIFICATION Bolt, shield to cylinder head/cylinder head cover *BA07.02-P-1002-01E 
4 Remove left high-pressure pump.   AR07.02-P-1023MNA
5 Remove fuel injectors of left cylinder bank.   AR07.03-P-0004MNA
6 Remove the ignition coils for the left cylinder bank.   AR15.12-P-2003MNA
7 Remove side heat shield of left exhaust gas turbocharger. TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
8 Remove screw (5). Engine 176 in model 463 up to model year 2019  
9 Unclip electrical wiring harness (6) at left cylinder head cover (1) Engine 176 in model 463 up to model year 2019  
10 Disconnect cable tie (7) and remove fuel line (8). Engine 176 in model 463 up to model year 2019  
11 Disconnect electrical connectors of position sensors at left cylinder bank. Engine 176 in model 463 up to model year 2019 AR15.12-P-2144MNF
12 Release bolts (2) of left cylinder head cover (1) in reverse order to tightening procedure and remove. Bolt tightening procedure for cylinder head cover
 
AR01.20-P-5014-03MNA 
    IMPORTANT Observe tightening procedure.
INSTALLATION IMPORTANT : Replace screw/bolts (2).
 
    TORQUE SPECIFICATION Bolt, cylinder head cover to cylinder head/camshaft housing *BA01.20-P-1004-01J 
13 Carefully pry off left cylinder head cover (1) from left cylinder head and remove.    
  Notes on application of flange sealants to seal major assemblies   AH00.00-P-0500-01MNE
  Notes on sealant path for cylinder head cover   AH01.30-P-1000-08MM 
    NOTES
Do not hammer in a tool to pry off between the left cylinder head cover (1) and left cylinder head.
The sealing surfaces can be damaged otherwise.
INSTALLATION IMPORTANT : Replace rear connection pieces.
 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 2
14 Remove position sensors of camshafts. When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit).  
    Engine 176 in model 463
up to model year 2019
AR15.12-P-2144MNF
    Engine 177 in model 205 AR15.12-P-2144MNA
15 Remove bracket of upper engine cover at left cylinder head cover (1). When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit).  
16 Remove bracket of vacuum line at left cylinder head cover (1). Engine 177 in model 205 When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit).  
17 Remove slide rail at left cylinder head cover (1). When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit).  
INSPECT Check     
18 Check camshaft mounts in left cylinder head cover (1) and camshafts for galling and score marks.    
  General information on checking camshafts and bearing points of camshafts   AH05.20-P-1000-09SZ
    If camshaft mounts or camshafts are damaged ↓
Replace left cylinder head cover (1) and left cylinder head (parts only available as a unit).
 
      AR01.30-P-5770MNA 
CLEANING Clean     
19 Clean sealing surfaces at left cylinder head and left cylinder head cover (1).   AR01.00-P-0050-01A 
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    Loctite 7200 *BR00.45-Z-1038-04A 
20 Check engine oil level and correct if necessary.    
REFER TO MAINTENANCE   Engine 176 in model 463 up to model year 2019 AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205 AP18.00-P-1848U
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
21 Perform engine test run and check engine in terms of leak tightness while engine is running    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 176 Engine 177
BA01.20-P-1001-01J Bolt, vent line to cylinder head cover/turbocharger Nm 9 9
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 176 Engine 177
BA01.20-P-1004-01J Bolt, cylinder head cover to cylinder head/camshaft housing Stage 1 Nm 10 10
Stage 2 ∠° 90 90
INJECTION PUMP, HIGH-PRESSURE FUEL PUMP

Number Designation Engine 176
BA07.02-P-1002-01E Bolt, shield to cylinder head/cylinder head cover Nm 10
TURBOCHARGER

Number Designation Engine 176 Engine 177
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9 9
Fig 2: Identifying Application Gun (112 589 00 25 00)
G13655248Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1038-04A Loctite 7200 Henkel AG & Co. KGaA
 
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09