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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 463 Chassis >> Testing & Repair >> Remove/Install Left Cylinder Head >> Remove/Install Left Cylinder Head - AR01.30-P-5770MNA

Remove/Install Left Cylinder Head - AR01.30-P-5770MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

16.03.2021 Check relevant sealing surfaces of engine for unevenness, score marks, etc. Operation step 13.  
11.05.2021 Information added. Operation step 11.
Fig 1: Left Cylinder Head Components Location - Engine 176 In Model 463 Up To Model Year 2019
G13655276Courtesy of MERCEDES-BENZ USA
WARNING Warning Risk of injury  to skin and eyes by handling hot or glowing objects Wear protective gloves, protective clothing and, safety glasses if necessary. AS00.00-Z-0002-01A
WARNING Warning Risk of injury  to skin and eyes from scalding from contact with hot coolant spray.
Risk of poisoning 
From swallowing coolant.
Open the cooling system only at coolant temperatures below 90 ° C. Slowly open the cap and release the excess pressure. Do not pour coolant into drinking containers.
Wear protective gloves, protective clothing and protective goggles.
AS20.00-Z-0001-01A
IMPORTANT Caution Risk of injury  through cuts or scrapes on sharp-edged vehicle parts
 
Always wear protective gloves when working on or near sharp, non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
IMPORTANT Caution Risk of injury  on skin and eyes by handling Engine oil.Risk of poisoning  by swallowing Engine oil. Wear protective gloves, protective clothing and protective goggles.
 
Do not pour Engine oil into drinking containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVINGINSTALLING Remove/install     
1 Remove left secondary chain drive timing chain.   AR05.10-P-7614MNA
2 Remove left secondary chain drive tensioning rail.   AR05.10-P-8129MNA
3 Remove left secondary chain drive slide rail.   AR05.10-P-8481MNA
4 Remove both camshafts from cylinder head (1).   AR05.20-P-6992MNA
5 Remove left exhaust manifold.   AR14.10-P-3006MNA
6 Remove fuel line from front cylinder head (1).    
7 Remove coolant line from cylinder head (1).    
8 Remove shutoff valve.   AR20.00-P-0300MNA
9 Loosen the cylinder head bolts (2) in stages in the reverse order of the tightening procedure and remove. Tightening specification for cylinder head bolts AR01.30-P-5800-07MNA 
    Tightening procedure for cylinder head bolts
IMPORTANTInstallation:  Observe tightening procedure and tightening specification.
IMPORTANTInstallation:  Replace cylinder head bolts (2).
AR01.30-P-5800-01MNA 
    TORQUE SPECIFICATION Bolt, cylinder head to crankcase *BA01.30-P-1001-01N 
10 Remove cylinder head (1) from crankcase.    
  General information on checking valves, valve seats and valve guides
 
  AH05.30-P-1000-02SZ
    IMPORTANTInstallation:  Fit a the new cylinder head gasket on the crankcase. Pay attention to the guide bushing for fixing the cylinder head (1).  
CLEANING Clean     
11 Clean the sealing surfaces on the cylinder head (1) and on the crankcase.   AR01.00-P-0050-01A 
Do not use any sharp-edged tools or abrasive paper. This may otherwise cause damage to sealing surfaces and, subsequently, engine and environmental damage.
Mechanical processing and/or cleaning of sealing surfaces by means of spot grinding with abrasive paper or other abrasive materials to remove sealing residue is not permitted.
Even the smallest amounts of corundum and grinding particles as well as wear debris that enter into the engine oil chamber, bearing points, or combustion chambers lead to damage and thus cause engine damage
The sealing surfaces must feel even after treatment. The sealing surfaces need not be metallic bright; thin layers of firmly adhering silicone sealant may remain.
Cleaning is permitted only with the approved adhesive and sealant remover.
Observe processing information from manufacturer.
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
12 Blow out threaded holes of cylinder head bolts (2) in crankcase with compressed air and clean away engine oil and coolant.    
INSPECT Check     
13 Check the sealing surfaces on the cylinder head (1) and on the crankcase for cracks and unevenness and replace if necessary.
 
IMPORTANTInstallation:  Any distortion of the cylinder head (1) in the longitudinal or transverse direction is compensated for by tightening the cylinder head bolts (2) when reassembling.
IMPORTANT Check relevant sealing surfaces of the engine for unevenness, score marks, etc
↓
Replace affected component.
 
14 Install in the reverse order.    
15 Change engine oil and oil filter element.    
REFER TO MAINTENANCE   Engine 176 in model 463
up to model year 2019
 
AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205 AP18.00-P-0101D
WARNING Risk of accident  by starting up automatically while the engine is running. Risk of injury  from bruises and burns from working on the engine during the starting process or while the engine is running Secure the vehicle against starting by itself. Wear closed, snug-fitting work clothing. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform engine test run and check engine and fuel system for leak tightness.    
CYLINDER HEAD

Number Designation Engine 176 Engine 177
BA01.30-P-1001-01N Bolt, cylinder head to crankcase M7   Nm 15 15
M11 1. Step Nm 40 40
2. Step ∠° 90 90
3. Step ∠° 90 90
4. Step ∠° 90 90
REPAIR MATERIALS

Number Description Order number
BR00.45-Z-1038-04A Loctite 7200 Henkel AG & Co. KGaA
 
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09