Remove/Install Left Cylinder Head - AR01.30-P-5770MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
MODIFICATION NOTES
| 16.03.2021 | Check relevant sealing surfaces of engine for unevenness, score marks, etc. | Operation step 13. | |
| 11.05.2021 | Information added. | Operation step 11. |
| Risk of injury to skin and eyes by handling hot or glowing objects | Wear protective gloves, protective clothing and, safety glasses if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury
to skin and eyes from scalding from contact with hot coolant spray. Risk of poisoning From swallowing coolant. |
Open the cooling system only at coolant temperatures below 90 ° C. Slowly open the cap and release the excess pressure. Do not pour coolant into drinking containers. Wear protective gloves, protective clothing and protective goggles. |
AS20.00-Z-0001-01A | |
| Risk of injury
through cuts or scrapes on sharp-edged vehicle parts |
Always wear protective gloves when working on or near sharp, non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury on skin and eyes by handling Engine oil.Risk of poisoning by swallowing Engine oil. | Wear protective gloves, protective clothing and protective goggles. Do not pour Engine oil into drinking containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on coolant | AH20.00-N-2080-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | ||
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Remove left secondary chain drive timing chain. | AR05.10-P-7614MNA | |
| 2 | Remove left secondary chain drive tensioning rail. | AR05.10-P-8129MNA | |
| 3 | Remove left secondary chain drive slide rail. | AR05.10-P-8481MNA | |
| 4 | Remove both camshafts from cylinder head (1). | AR05.20-P-6992MNA | |
| 5 | Remove left exhaust manifold. | AR14.10-P-3006MNA | |
| 6 | Remove fuel line from front cylinder head (1). | ||
| 7 | Remove coolant line from cylinder head (1). | ||
| 8 | Remove shutoff valve. | AR20.00-P-0300MNA | |
| 9 | Loosen the cylinder head bolts (2) in stages in the reverse order of the tightening procedure and remove. | Tightening specification for cylinder head bolts | AR01.30-P-5800-07MNA |
| Tightening procedure for cylinder head bolts |
AR01.30-P-5800-01MNA | ||
| *BA01.30-P-1001-01N | |||
| 10 | Remove cylinder head (1) from crankcase. | ||
| General information on checking valves, valve seats and valve guides |
AH05.30-P-1000-02SZ | ||
| Clean | |||
| 11 | Clean the sealing surfaces on the cylinder head (1) and on the crankcase. | AR01.00-P-0050-01A | |
Even the smallest amounts of corundum and grinding particles as well as wear debris that enter into the engine oil chamber, bearing points, or combustion chambers lead to damage and thus cause engine damage |
|||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| 12 | Blow out threaded holes of cylinder head bolts (2) in crankcase with compressed air and clean away engine oil and coolant. | ||
| Check | |||
| 13 | Check the sealing surfaces on the cylinder head (1) and on the crankcase for cracks and unevenness and replace if necessary. |
↓ Replace affected component. |
|
| 14 | Install in the reverse order. | ||
| 15 | Change engine oil and oil filter element. | ||
| Engine 176 in model 463 up to model year 2019 |
AP18.00-P-0101GE | ||
| Engine 177 in model 205 | AP18.00-P-0101D | ||
| Risk of accident by starting up automatically while the engine is running. Risk of injury from bruises and burns from working on the engine during the starting process or while the engine is running | Secure the vehicle against starting by itself. Wear closed, snug-fitting work clothing. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 16 | Perform engine test run and check engine and fuel system for leak tightness. | ||
CYLINDER HEAD
| Number | Designation | Engine 176 | Engine 177 | |||
|---|---|---|---|---|---|---|
| BA01.30-P-1001-01N | Bolt, cylinder head to crankcase | M7 | Nm | 15 | 15 | |
| M11 | 1. Step | Nm | 40 | 40 | ||
| 2. Step | ∠° | 90 | 90 | |||
| 3. Step | ∠° | 90 | 90 | |||
| 4. Step | ∠° | 90 | 90 | |||
REPAIR MATERIALS
| Number | Description | Order number |
|---|---|---|
| BR00.45-Z-1038-04A | Loctite 7200 | Henkel AG & Co. KGaA |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |