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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 463 Chassis >> Testing & Repair >> Remove/Install Front Cover On Left Cylinder Head >> Remove/Install Front Cover On Left Cylinder Head - AR01.30-P-5711MNA

Remove/Install Front Cover On Left Cylinder Head - AR01.30-P-5711MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 (except 190.381) 

MODIFICATION NOTES

11.12.2015 Bolt, chain case cover to cylinder head BA01.30-P-1002-01N

Shown on ENGINE 177 

Fig 1: Front Cover On Left Cylinder Head Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13655264Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
REMOVING Remove     
1 Remove left oil separator Engine 178 in model 190 (except 190.381) AR01.20-P-9750MNB
    Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
AR01.20-P-9750MNA 
2 Release and disconnect electrical connections on left exhaust camshaft solenoid and left intake camshaft solenoid Engine 176 in model 463 up to model year 2019  
3 Remove screw/bolts (2)    
4 Carefully loosen left front cover (1) at prying lugs and detach to the front NOTES
To loosen do drive in any tooling between the left front cover (1) and left cylinder head cover or left cylinder head.
The sealing surface will be damaged otherwise.
 
5 Remove left exhaust camshaft solenoid and left intake camshaft solenoid Only when replacing left front cover (1).  
      AR05.20-P-7295MNA
CLEANING Clean     
6 Clean sealing surfaces on cylinder head, left cylinder head cover and left front cover (1)   AR01.00-P-0050-01A 
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
 
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
INSTALLING Install     
7 Install left exhaust camshaft solenoid and left intake camshaft solenoid Only when replacing left front cover (1).  
      AR05.20-P-7295MNA
8 Apply sealant to left front cover (1)    
  Notes on sealant path for front cover to cylinder head xxx   AH01.30-P-1000-02MM 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 2
9 Attach left front cover (1) on left cylinder head and left cylinder head cover and tighten screw/bolts (2) IMPORTANT Replace screw/bolts (2).  
    TORQUE SPECIFICATION Bolt, chain case cover to cylinder head *BA01.30-P-1002-01N 
10 Put on and lock electrical connections on left exhaust camshaft solenoid and left intake camshaft solenoid Engine 176 in model 463 up to model year 2019  
      AR05.20-P-7295MNA
11 Install left oil separator Engine 178 in model 190 (except 190.381) AR01.20-P-9750MNB
    Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 AR01.20-P-9750MNA 
INSPECT Check     
12.1 Check engine oil level with OBC and correct if necessary Engine 176 in model 463 up to model year 2019  
REFER TO MAINTENANCE     AP18.00-P-0101GE
12.2 Check engine oil level with the vehicle's own oil dipstick and correct if necessary Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
 
REFER TO MAINTENANCE     AP18.00-P-1811MP
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out engine test run and check engine for leaktightness while it is running    
CYLINDER HEAD

Number Designation Engine 176 Engine 177
BA01.30-P-1002-01N Bolt, chain case cover to cylinder head Nm 5 5
CYLINDER HEAD

Number Designation Engine 178
BA01.30-P-1002-01N Bolt, chain case cover to cylinder head Nm 5
Fig 2: Identifying Application Gun (112 589 00 25 00)
G13655265Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1038-04A Loctite 7200 Henkel AG & Co. KGaA
 
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09