Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801MFA
Model 118, 177
with code 413 (Panoramic sliding sunroof/glass roof)
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Remove | |||
| 1 | Remove front fixed element (1) of panoramic sliding sunroof. | AR77.21-P-0803MFA | |
| 2 | Remove sliding sunroof panel (2). | AR77.20-P-2854MFA | |
| 3 | Remove headliner. | Model 118.3, 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300MFV |
| Model 177.0 with code 413 (Panoramic sliding sunroof/glass roof) | AR68.30-P-4300MFA | ||
| Model 118.6 with code 413 (Panoramic sliding sunroof/glass roof) | AR68.30-P-4300MFD | ||
| 4 | Unscrew nuts (3) and remove brackets of front roof railing (4). | ||
| 5 | Remove screws (5) and remove mounting supports (6) of panoramic sliding sunroof frame (8). | ||
| 6 | Release and disconnect electrical connector (7). | ||
| 7 | Remove outer rear seal. | AR77.21-P-0560MFA | |
| 8 | Mask off adjacent paint surfaces with tape. | Adhesive fabric tape | *BR00.45-Z-1062-02A |
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 9 | Remove panoramic sliding sunroof frame (8). | AR77.21-P-0801-01MFA | |
| Fig 1 | |||
| 10 | Remove tape and prepare body flange of panoramic sliding sunroof frame (8). | AR77.21-P-0801-03MFA | |
| Install | |||
| 11 | Prepare panoramic sliding sunroof frame (8) for installation. | AR77.21-P-0801-02MFA | |
| Notice | General notes about painting the body flange in the glazing area | AH98.00-P-9408-06A | |
| *BE67.10-P-1001-02C | |||
| Adhesive fabric tape | *BR00.45-Z-1062-02A | ||
| Fig 3 | |||
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| 12 | Apply adhesive material for panoramic sliding sunroof frame (8). | ||
| Notice | Notes on handling adhesive | AH67.00-P-1000-01A | |
| 000 588 02 72 00 Sealing and corrosion protection gun | WS97.00-P-0003B | ||
| AR77.21-P-0801-04MFA | |||
| Fig 2 | |||
| 13 | Install panoramic sliding sunroof frame (8). | AR77.21-P-0801-05MFA | |
| 14 | Remove weights for weighting down panoramic sliding sunroof frame (8). | Do not remove weights before reference adhesive bead is completely cured. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
|
| 15 | Install outer rear seal. | If panoramic sliding sunroof frame (8) is reused. | AR77.21-P-0560MFA |
| 16 | Connect electrical connector (7). | ||
| 17 | Install mounting supports (6) of panoramic sliding sunroof frame (8). | ||
| 18 | Install brackets of front roof railing (4). | ||
| 19 | Install headliner. | Model 118.3, 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof) | AR68.30-P-4300MFV |
| Model 177.0 with code 413 (Panoramic sliding sunroof/glass roof) | AR68.30-P-4300MFA | ||
| Model 118.6 with code 413 (Panoramic sliding sunroof/glass roof) | AR68.30-P-4300MFD | ||
| 20 | Install sliding roof panel (2). | If panoramic sliding sunroof frame (8) is reused. | AR77.20-P-2854MFA |
| 21 | Install front fixed element (1) of panoramic sliding sunroof. | If panoramic sliding sunroof frame (8) is reused. | AR77.21-P-0803MFA |
| Check | |||
| 22 | Check strength of adhesively bonded connection by means of the produced reference adhesive bead. | The vehicle may not be moved for at least 10 h after the gluing in of the panoramic sliding sunroof frame (8). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
|
| 23 | Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function. | ||
| AD00.00-P-2000-06MFA | |||
| Clean | |||
| 24 | Clean working area and vehicle. |
TEST AND ADJUSTMENT VALUES FOR WINDSHIELD
| Number | Designation | Model 118 | Model 177 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-02C | Distance between top edge of window and front edge of roof/sliding roof aperture panel | Dimension "A" | mm | 2, 5 (±1) | 2, 5 (±1) |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1062-02A | Adhesive fabric tape | A 007 989 28 85 |