Remove And Install Front Roof Frame - Ar65.20-P-1006MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

Shown on model 177.0 

Fig 1: Front Roof Frame Component Location (Model 177.0/1/9)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove center roof paneling.	Model 118.3/6, 177.0/1/9, 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)
		Model 118.3 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000MFV
		Model 118.6 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.0 except code 413 (Panoramic sliding sunroof/glass roof) Model 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000MFA
3.2	Remove panoramic sliding sunroof frame.	Model 118.3/6, 177.0/1/9, 247.0/6/7 with code 413 (Panoramic sliding sunroof/glass roof)
		Model 247.0/6 with code 413 (Panoramic sliding sunroof/glass roof)	AR77.21-P-0801MFB
		Model 118.3/6, 177.0/1/9 with code 413 (Panoramic sliding sunroof/glass roof)	AR77.21-P-0801MFA
4	Remove front roof frame (1).		AR65.20-P-1006-02MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare front roof frame(1) for installation.		AR65.20-P-1006-04MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
6	Install front roof frame(1).		AR65.20-P-1006-05MFA
		Commercially available devices/tools  Blind rivet tool Round wire brush Manual temporary fastener 6.35 mm Wet/dry vacuum cleaner
		Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Clean weld joints and sheet metal flanges with round wire brush.	Commercially available devices/tools  Round wire brush
8.1	Install center roof paneling.	Model 118.3/6, 177.0/1/9, 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)
		Model 118.3 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000MFV
		Model 118.6 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.0 except code 413 (Panoramic sliding sunroof/glass roof) Model 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000MFA
8.2	Install panoramic sliding sunroof frame.	Model 118.3/6, 177.0/1/9, 247.0/6/7 with code 413 (Panoramic sliding sunroof/glass roof)
		Model 247.0/6 with code 413 (Panoramic sliding sunroof/glass roof)	AR77.21-P-0801MFB
		Model 118.3/6, 177.0/1/9 with code 413 (Panoramic sliding sunroof/glass roof)	AR77.21-P-0801MFA
9	Remove spark protection blankets.
10	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: http://aftersales. Mercedes-benz.com
12	Seal seam after repair.		AR97.10-P-4000MFA
		Supplement standard seals with sealant.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
13	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only paints approved by Daimler AG: http://aftersales. Mercedes-benz.com
14	Supplement cavity preservation.		AR97.20-P-1500MFA
15	Install detachable parts in the area of the repair point.