Replace Complete Center Roof Paneling - Ar65.10-P-1000MFV

Model 118.3 

except code 413 (Panoramic sliding sunroof/glass roof) 

Model 177.1/9 

except code 413 (Panoramic sliding sunroof/glass roof) 

Shown on model 177.1 

Fig 1: Center Roof Panel Component Location (Model 177.1/9) (Except Code 413 Panoramic Sliding Sunroof)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.	Commercially available devices/tools  Spark-proof blankets
3	Cut off center roof paneling (1).		AR65.10-P-1000-02MFV
		Commercially available devices/tools  Cutting wire Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Heat gun
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Set of spacer blocks	Fig 2
4	Prepare center roof paneling (1).		AR65.10-P-1000-03MFV
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
5	Install and weld in center roof paneling(1).
	000 588 01 84 00 Welder		WS60.00-P-0021K
			AR65.10-P-1000-07MFV
		Teroson MS 222	*BR00.45-Z-1157-02A
		Set of spacer blocks	Fig 2
6	Clean weld joints and sheet metal flanges with round wire brush.	Commercially available devices/tools  Round wire brush
7	Remove spark protection blankets.	Commercially available devices/tools  Spark-proof blankets
8	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: http://xentryportal.daimler.com
10	Seal seam after repair.		AR97.10-P-4000MFA
11	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: http://xentryportal.i.daimler.com
12	Supplement cavity preservation.		AR97.20-P-1500MFA
13	Install detachable parts in the area of the repair point.

Fig 2: Spacer Blocks (216 589 02 23 00)

Courtesy of MERCEDES-BENZ USA