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Home >> Mercedes Benz >> 2021 >> A35 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (177 Chassis) >> Roof Body Repair >> Replace Complete Center Roof Paneling - Ar65.10-P-1000MFA

Replace Complete Center Roof Paneling - Ar65.10-P-1000MFA

Model 118.6 

except code 413 (Panoramic sliding sunroof/glass roof) 

Model 177.0 

except code 413 (Panoramic sliding sunroof/glass roof) 

Model 247.0/6/7 

except code 413 (Panoramic sliding sunroof/glass roof) 

Shown on model 177.0 

Fig 1: Center Roof Panel Component Location (Model 177.0)
G15492104DANGERWARNINGCAUTIONREMOVINGIMPORTANTSPECIAL TOOLIMPORTANTINSTALLINGDANGERDANGERDANGERIMPORTANTSPECIAL TOOLIMPORTANTIMPORTANTIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on acoustic foam and structural foam in the vehicle   AH60.00-P-0039-01MFA
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blanket.    
3 Cut off center roof paneling (1).   AR65.10-P-1000-02MFA 
    IMPORTANTCommercially available devices/tools 
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner Heat gun
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    SPECIAL TOOL Set of spacer blocks Fig 2
4 Prepare center roof paneling (1).   AR65.10-P-1000-03MFA 
    IMPORTANTCommercially available devices/tools 
Round wire brush
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on riveting   AH60.00-P-0003-01N
  General notes on welding   AH60.00-P-0005-01N
5 Install and weld in center roof paneling (1).   AR65.10-P-1000-07MFA 
    IMPORTANTCommercially available devices/tools 
Manual temporary fastener 6.35 mm
Wet/dry vacuum cleaner
 
    Teroson MS 222 *BR00.45-Z-1157-02A 
    SPECIAL TOOL Set of spacer blocks Fig 2
6 Clean weld joints and sheet metal flanges with round wire brush. IMPORTANTCommercially available devices/tools 
Round wire brush
 
7 Remove spark protection blankets.    
8 Clean repair area. IMPORTANTCommercially available devices/tools 
Wet/dry vacuum cleaner
 
9 Treat repair areas with primer filler.    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.i.daimler.com
 
10 Seal seam after repair.   AR97.10-P-4000MFA
11 Paint repair areas and adjacent surfaces.    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.i.daimler.com
 
12 Supplement cavity preservation.   AR97.20-P-1500MFA
13 Install detachable parts in the area of the repair point.    
Fig 2: Spacer Blocks (216 589 02 23 00)
G14544090Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71