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Home >> Mercedes Benz >> 2020 >> E350 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Coolant Feed Line Of Left Turbocharger - AR09.41-P-0011MND

Remove/Install Coolant Feed Line Of Left Turbocharger - AR09.41-P-0011MND

Engine 276.8 in model 213, 238 

Shown on engine 276.823 

Fig 1: Coolant Feed Line Of Left Turbocharger Components Location - Engine 276.8 In Model 213 (Shown On Engine 276.823)
G13744635Courtesy of MERCEDES-BENZ USA

Shown on engine 276.823 

G13744636Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of Injury  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle
parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m)    
2 Remove upper engine cover INSTALLATION IMPORTANT Only install upper engine cover after the leak test.  
3 Remove front center engine compartment paneling, center engine compartment paneling, and rear engine compartment paneling INSTALLATION IMPORTANT Only install front center engine compartment paneling, center engine compartment paneling, and rear engine compartment paneling after leak test. AR61.20-P-1105LWE
4 Drain off coolant of engine cooling system   AR20.00-P-1142OLC
5 Remove left air filter housing   AR09.10-P-1151MND 
6 Remove soundproofing of left rail    
7 Remove left catalytic converter Engine 276.823 in model 213, 238 AR49.10-P-5502MND
8 Remove inerting system line from heat shield (6) and place to one side Engine 276.8 in model 213, 238 with code 2U8 (Alternative refrigerant) AR86.10-P-0319LWE
9 Remove heat shield (3) Engine 276.823 in model 213, 238 AR15.12-P-2136MND
10 Remove heat shield (4) Engine 276.823 in model 213, 238 Engine 276.823 in model 213, 238 with code M005 (4MATIC) AR15.30-P-7100MNG
11 Remove heat protection over knock sensor Engine 276.823 in model 213, 238 AR15.12-P-2184MND
12 Remove screw (9) TORQUE SPECIFICATION Bolt, coolant feed/return line to turbocharger *BA09.40-P-1008-01W 
13 Remove screw/bolts (7, 8) Engine 276.823 in model 213, 238  
TORQUE SPECIFICATION Bolt, coolant feed line to crankcase *BA09.40-P-1009-01W 
TORQUE SPECIFICATION Bolt for coolant line attachment *BA09.40-P-1010-01W 
14.1 Remove coolant feed line (2) at exhaust gas recirculation valve, and remove upwards Engine 276.853 in model 213 AR14.20-P-0002MND
INSTALLATION IMPORTANT Replace sealing ring.
SPECIAL TOOL Hose clamp pliers
Fig 2
14.2 Remove coolant feed line (2) Engine 276.823 in model 213, 238
INSTALLATION IMPORTANT Install new sealing rings.
 
15 Plug exposed connections with suitable stop plugs SPECIAL TOOL Record plug Fig 3
16 Install in the reverse order    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
17 Carry out engine test run, checking the engine for leaktightness and proper operation    
18 Install upper engine cover    
19 Install front center engine compartment paneling, center engine compartment paneling, and rear engine compartment paneling   AR61.20-P-1105LWE
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1008-01W Bolt, coolant feed/return line to turbocharger Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1009-01W Bolt, coolant feed line to crankcase Nm 9
TURBOCHARGER

Number Designation Engine 276.8
BA09.40-P-1010-01W Bolt for coolant line attachment M6 Nm 9
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G11065550Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G13744638Courtesy of MERCEDES-BENZ USA