(Remove/Install Left Exhaust Gas Recirculation Valve - AR14.20-P-0002MND)
Engine 276.853 in model 213
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on coolant | AH20.00-N-2080-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Remove/install | |||
| 1 | Drain off coolant | AR20.00-P-1142OLC | |
| 2 | Remove left-hand air filter housing | AR09.10-P-1151MND | |
| 3 | Remove left catalytic converter | AR49.10-P-5502MND | |
| 4 | Detach steering coupling from steering shaft | AR46.10-P-8000LW | |
| 5 | Release and disconnect electrical connections (5, 6) | ||
| 6 | Remove screw/bolts (14); detach EGR line (7) and exhaust gas recirculation valve (1) | ||
| *BA14.20-P-1011-01M | |||
| 7 | Remove screw/bolts for clamp (9); detach EGR line (8) and exhaust gas recirculation valve (1) | ||
| *BA14.20-P-1011-01M | |||
| 8 | Detach coolant line (10) at exhaust gas recirculation valve (1) | Fig 1 | |
| 9 | Remove screw/bolt (12), detach coolant line (11) at exhaust gas recirculation valve (1) | ||
| *BA14.20-P-1010-01M | |||
| 10 | Remove screw/bolt (15) of heat shield at exhaust gas recirculation valve (1) | *BA00.10-P-1002-01A | |
| 11 | Remove screws/bolts (13) | *BA14.20-P-1013-01M | |
| 12 | Remove exhaust gas recirculation valve (1) downwards | ||
| 13 | Remove screw/bolt of flange on exhaust gas recirculation valve (1) and modify with a new seal | When replacing the exhaust gas recirculation valve (1). | |
| *BA14.20-P-1008-01M | |||
| 14 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Carry out an engine test run, checking the engine for proper operation and leaktightness |
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1002-01A | M6 | 8.8 | Galvanized | Nm | 9 |
| Phosphated | Nm | 9 | |||
| 10.9 | Galvanized | Nm | 13 | ||
| Phosphated | Nm | 12 | |||
| 12.9 | Galvanized | Nm | 16 | ||
| Phosphated | Nm | 14 | |||
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276.8 | |
|---|---|---|---|
| BA14.20-P-1008-01M | Screw/bolt, exhaust gas recirculation line (from turbocharger) to exhaust gas recirculation valve | Nm | 12 |
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276.8 | |
|---|---|---|---|
| BA14.20-P-1010-01M | Screw/bolt, coolant feed pipe to exhaust gas recirculation valve/crankcase | Nm | 9 |
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276.8 | |
|---|---|---|---|
| BA14.20-P-1011-01M | Screw/bolt/clamp, exhaust gas recirculation line to exhaust gas recirculation valve/exhaust gas recirculation line (center) | Nm | 9 |
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276.8 | |
|---|---|---|---|
| BA14.20-P-1013-01M | Screw/bolt, exhaust gas recirculation valve connection housing to cylinder head | Nm | 14 |