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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Propeller Shaft >> Testing & Repair >> Remove/Install Propeller Shaft - Ar41.10-D-0050TS

Remove/Install Propeller Shaft - Ar41.10-D-0050TS

Model 907 

G13787400
G13787401
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on installing propeller shaft   AH41.10-N-0001-01TS 
REMOVINGINSTALLING Remove/install     
  Raise vehicle.   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove underfloor panels. Model 907 with code XM1 (Noise reduction) AR61.30-D-1001TS
3 Remove check straps. IMPORTANT The number of check straps varies depending on the wheelbase. AR41.10-D-0050-01TS 
    TORQUE SPECIFICATION Bolt, check strap to frame *BA41.10-N-1004-01TS 
4 Remove mounting plate and cap of crash box. Model 907 with code A4M (4MATIC) AR41.10-D-0005TSX 
5 Remove front propeller shaft intermediate bearing (2) from vehicle floor. IMPORTANT Helper required.
IMPORTANT Model 907 with code ZG1 (Engageable all-wheel drive)
Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction)
Installation: Check for correct positioning of spacer disks.
 
    TORQUE SPECIFICATION Bolt, propeller shaft intermediate bearing to frame *BA41.40-N-1001-02TS 
6 Remove rear propeller shaft intermediate bearing (3) from vehicle floor. If a 3-piece propeller shaft (1) is installed.
IMPORTANT Two helpers required. IMPORTANT Model 907 with code ZG1 (Engageable all-wheel drive)
Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction)
Installation: Check for correct positioning of spacer disks.
 
    TORQUE SPECIFICATION Bolt, propeller shaft intermediate bearing to frame *BA41.40-N-1001-02TS 
7.1 Counterhold propeller shaft (1), remove screws (5) and remove propeller shaft (1) with flex disk (4) from output flange of transmission. Model 907 except code ZG1 (Engageable all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) If flex disk (4) is installed.
IMPORTANT Helper required.
If a 3-piece propeller shaft is installed, the aid of two helpers is required.
INSTALLATION IMPORTANT Check flex disk (4) for wear and damage.
 
    TORQUE SPECIFICATION Screw, flex disk to transmission output flange
If corresponding findings are present,

Replace flex disk (4).
*BA41.10-N-1003-01TS 
      AR41.10-D-0040TS 
7.2 Counterhold propeller shaft (1), remove screws and remove propeller shaft (1) from output flange of transmission. Model 907 except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction) If flex disk (4) is not installed.
IMPORTANT Helper required.
 
    TORQUE SPECIFICATION Model 907
except code G42 (7G-TRONIC PLUS)
except code G43 (9G-TRONIC)
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
Model 907 with code G42 (7G-TRONIC PLUS)
except code G43 (9G-TRONIC)
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction) Screw, propeller shaft to output flange of transmission/transfer case
*BA41.10-N-1001-01TS 
7.3 Counterhold propeller shaft (1), remove screws and remove propeller shaft (1) from output flange of transfer case. Model 907 with code ZG1 (Engageable all-wheel drive) Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction)
IMPORTANT Helper required.
 
    TORQUE SPECIFICATION Model 907 with code G42 (7G-TRONIC PLUS)
with code ZG1 (Engageable all-wheel drive) except code G43 (9G-TRONIC)
Model 907 with code G42 (7G-TRONIC PLUS)
with code ZG3 (Engageable all-wheel drive with gear reduction)
except code G43 (9G-TRONIC)
Model 907 with code ZG1 (Engageable all-wheel drive) except code G42 (7G-TRONIC PLUS)
except code G43 (9G-TRONIC)
Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction) except code G42 (7G-TRONIC PLUS)
except code G43 (9G-TRONIC) Screw, propeller shaft to output flange of _ transmission/transfer case
*BA41.10-N-1001-01TS 
8 Counterhold propeller shaft (1), remove screws (6) from drive flange of rear axle differential and remove propeller shaft (1). IMPORTANT Helper required.
If a 3-piece propeller shaft is installed, the aid of two helpers is required.
TORQUE SPECIFICATION Screw, propeller shaft to rear axle differential drive flange
*BA41.10-N-1002-01TS 
9 Install in the reverse order.    
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 except code G42 Model 907 with code G42
BA41.10-N-1001-01TS Screw, propeller shaft to output flange of transmission/transfer case M10x1 Stage 1 Nm 40  
Stage 2 ∠° 60 -
M12x1.5 Stage 1 Nm 40 66
Stage 2 ∠° 60 55
IMPORTANT PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC) Model 907 except code G42
BA41.10-N-1002-01TS Screw, propeller shaft to rear axle differential drive flange M10x1 Stage 1 Nm 40 40
Stage 2   60 60 1

TORQUE SPECIFICATION Propeller shaft

Number Designation Model 907 with code G42
BA41.10-N-1002-01TS Screw, propeller shaft to M10x1 rear axle differential drive flange Stage 1 Nm 40
Stage 2 ∠° 60
IMPORTANT PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC) Model 907 with code G42
BA41.10-N-1003-01TS Screw, flex disk to transmission output flange M10x1 Stage 1 Nm - -
Stage 2 ∠° - -
M12x1.5 Stage 1 Nm 66 66
Stage 2 ∠° 55 55
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC) Model 907 except code G42
BA41.10-N-1004-01TS Bolt, check strap to frame Nm 70 70
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 with code G42
BA41.10-N-1004-01TS Bolt, check strap to frame Nm 70
TORQUE SPECIFICATION PROPELLER SHAFT INTERMEDIATE BEARING

Number Designation Model 907
BA41.40-N-1001-02TS Bolt, propeller shaft intermediate bearing to frame M12x1.5 Nm 135