LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Propeller Shaft >> Testing & Repair >> Remove/Install Crash Box For Propeller Shaft - Ar41.10-D-0005TSX

Remove/Install Crash Box For Propeller Shaft - Ar41.10-D-0005TSX

Model 907 with code A4M (4MATIC) 

G13787387
G13787388
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle.   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove underfloor panels. Model 907 with code XM1 (Noise abatement measures) AR61.30-D-1001TS
3 Remove cap (2). IMPORTANT The cover (2) is bolted on with 16 screws.
INSTALLATION IMPORTANT Ensure that guides (2.1) are installed correctly on crash box (1).
 
    TORQUE SPECIFICATION Model 907 with code A4M (4MATIC) with code G43 (9G-TRONIC)
except code G42 (7G-TRONIC PLUS) Screw, cover to crash box
*BA41.10-N-1008-01TS 
4 Remove mounting plate (3). IMPORTANT The mounting plate (3) is bolted on with 4 screws.
TORQUE SPECIFICATION Model 907 with code A4M (4MATIC) with code G43 (9G-TRONIC)
except code G42 (7G-TRONIC PLUS) Screw, mounting plate to crash box
*BA41.10-N-1009-01TS 
5 Remove propeller shaft (4).   AR41.10-D-0050TS 
6 Unclip electrical connector (5) from crash box (1). IMPORTANT Do not disconnect electrical connector (5).  
7 Remove bolts (6). TORQUE SPECIFICATION Model 907 with code A4M (4MATIC) with code G43 (9G-TRONIC)
except code G42 (7G-TRONIC PLUS) Screw,
crash box to underbody
*BA41.10-N-1010-01TS 
8 Release spring washers of heat shields (7) until side holder of crash box (1) can be guided out after loosening crash box (1). IMPORTANT Removal: Do not remove electrical wiring harnesses from heat shields (7).  
9 Remove crash box (1) with aid of a helper. IMPORTANT The crash box (1) is bolted to the underbody using 6 screws.  
    IMPORTANT Model 907 with code A4M (4MATIC) with code G43 (9G-TRONIC)
except code G42 (7G-TRONIC PLUS) Screw, crash box to underbody
*BA41.10-N-1010-01TS 
10 Install in the reverse order.    
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC)
BA41.10-N-1008-01TS Screw, cover to crash box Nm 8
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC)
BA41.10-N-1009-01TS Screw, mounting plate to crash box Nm 8
TORQUE SPECIFICATION PROPELLER SHAFT

Number Designation Model 907 with code A4M (4MATIC) and with code G43 (9G-TRONIC)
BA41.10-N-1010-01TS Screw, crash box to underbody M10 Nm 56
M12 Nm 106