LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 222 Chassis >> Testing & Repair >> Remove/Install Complete Rear Axle - AR35.10-P-0010LF

Remove/Install Complete Rear Axle - AR35.10-P-0010LF

Model 217 

Model 222 

MODIFICATION NOTES

25.09.2015 Nut, cross strut to spare wheel well Model 217 BA61.10-P-1007-01K
22.06.2017 Nut, cross strut to spare wheel well/SCR recess Model 222.0/1/9 BA61.10-P-1007-01K
G15367242Courtesy of MERCEDES-BENZ USA

Shown on Model 222 Except Code 487 (Active Body Control (ABC)) 

Shown on rear axle Model 222 Except Code 487 (Active Body Control (ABC)) 

G15367243Courtesy of MERCEDES-BENZ USA

Shown on Model 217.4 

G15367244Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
Notice  Notes on battery   AH54.10-P-0001-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Perform disable for the high-voltage on-board electrical system Model 222.004/057/104/157/163  
      AR54.10-P-1150LF
2.1 Vent pressure in MAGIC BODY CONTROL, Active Body Control (ABC) using diagnostic system Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
 
      AR32.50-P-0001-01LF
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2.2 Vent pressure in AIRmatic system using diagnostic system Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
3 Shift transmission to position N    
4 Switch off ignition NOTES
Do not remove the transmitter key.
Otherwise the transmission will shift to position P.
 
5 Secure vehicle on vehicle lift    
6 Detach rear complete wheels   AR40.10-P-1102A
7.1 Detach side underfloor paneling (1) in rear area Model 217
Model 222
except code Z07 (B7 armoring on special protection version)
 
      AR61.30-P-1001LF
7.2 Remove underbody protection from rear axle Model 222
with code Z07 (B7 armoring on special protection version)
 
      AR61.40-P-1001LFS
8 Remove diagonal struts (2) Model 222
If installed.
TORQUE SPECIFICATION Screw/bolt, rear diagonal strut to body
*BA61.10-P-1008-01K 
    TORQUE SPECIFICATION Screw/bolt, rear diagonal strut to bracket/spare wheel well *BA61.10-P-1009-01K 
    TORQUE SPECIFICATION Nut, rear diagonal strut to stop plate *BA61.10-P-1010-01K 
9 Remove rear diagonal struts (30) Model 217
TORQUE SPECIFICATION Screw/bolt, rear diagonal strut to body
*BA61.10-P-1008-01K 
    TORQUE SPECIFICATION Screw/bolt, rear diagonal strut to bracket/spare wheel well *BA61.10-P-1009-01K 
    TORQUE SPECIFICATION Screw/bolt, rear diagonal strut to bracket (to stop plate) *BA61.10-P-1016-01K 
10.1 Remove expansion rivet (3) and place fuel pump of stationary heater with connected lines and brackets (4) to one side Model 222
with code 228 (Additional warm water heating)
If diagonal struts (2) are installed.
 
    TORQUE SPECIFICATION Nut, rear diagonal strut to stop plate *BA61.10-P-1010-01K 
10.2 Unscrew nut (5), remove expansion rivet (3) and place stationary heater fuel pump with connected lines and bracket (4) to one side Model 217
with code 228 (Additional warm water heating)
Model 222
with code 228 (Additional warm water heating)
If no diagonal struts (2) are installed.
 
11 Remove cover (6) from mounting plate (7) Model 222
If installed.
 
12 Remove mounting plate (7) Model 222
If installed.
 
    TORQUE SPECIFICATION Screw/bolt, rear diagonal strut bracket to body/spare wheel well *BA61.10-P-1011-01K 
13 Remove reinforcement braces (8) TORQUE SPECIFICATION Nut, cross strut to spare wheel well/SCR recess *BA61.10-P-1007-01K 
    TORQUE SPECIFICATION Screw/bolt, cross strut to rear elastomer bearing of rear axle carrier *BA61.10-P-1006-01K 
14 Detach drive shaft from rear axle differential, push to side and fix in place   AR41.10-P-0050LF
15 Detach brake caliper with connected brake hoses, press to side and fix in place   AR42.10-P-0080LF
16 Detach electrical connections (9) from suspension struts (10) Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
 
17 Unhook all electric lines from suspension struts (10) Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
 
18 Remove bolts from rear rpm sensors TORQUE SPECIFICATION Bolt, rpm sensor to wheel carrier *BA42.30-P-1001-02K 
19 Unclip line brackets from wheel carriers and remove with rear rpm sensors, and place to one side    
20 Detach electrical connections from level sensors   AR82.10-P-0005LF
21 Unclip electric lines from level sensors on rear axle carrier and place to one side    
22 Detach covers (11) from spring control arms    
23 Detach suspension struts (10) from spring control arms Model 222
with code Z07 (B7 armoring on special protection version)
except code 487 (Active Body Control (ABC))
AR32.25-P-1016LFS
    Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
AR32.25-P-1016LFB
    TORQUE SPECIFICATION Nut, suspension strut at rear to spring control arm *BA32.25-P-1005-04O 
24 Remove bolts (12) from stop plates (13) TORQUE SPECIFICATION Bolt, stop plate to body *BA35.10-P-1002-01R 
25 Position lifting platform with support at rear axle and secure using tensioning strap    
REFER TO SPECIAL TOOLS 000 588 03 62 00 Lifting platform   WS01.00-P-0091A
26 Remove bolts (14) from front elastomer bearings on frame floor assembly and remove stop plates (13) TORQUE SPECIFICATION Self-locking bolt securing front elastomer bearing of rear axle carrier to frame floor assembly *BA35.10-P-1001-01R 
27 Remove bolts (15) from rear elastomer bearings on frame floor assembly TORQUE SPECIFICATION Self-locking bolt securing rear elastomer bearing of rear axle carrier to frame floor assembly *BA35.10-P-1003-01R 
28 Carefully lower rear axle and remove IMPORTANT Make sure that the suspension struts (10) do not get caught in the spring control arms.  
29 Install in the reverse order    
30 Perform wheel alignment check   AR40.20-P-0200LF
SUSPENSION STRUTS

Number Designation Model 217 Model 222 with code Z07 (B7 armoring on special protection version)
BA32.25-P-1005-04O Nut, suspension strut at rear to spring control arm Stage 1 Nm 150 150
Stage 2 ∠° 45 45
SUSPENSION STRUTS

Number Designation Model 222 except code Z07 (B7 armoring on special protection version)
BA32.25-P-1005-04O Nut, suspension strut at rear to spring control arm Stage 1 Nm 150
Stage 2 ∠° 45
REAR AXLE CARRIER

Number Designation Model 217 Model 222
BA35.10-P-1001-01R Self-locking bolt securing front elastomer bearing of rear axle carrier to frame floor assembly Stage 1 Nm 140 140
Stage 2 ∠° 90 90
Stage 3 Nm - -
Stage 4 ∠° - -
REAR AXLE CARRIER

Number Designation Model 217 Model 222
BA35.10-P-1002-01R Bolt, stop plate to body Nm 33 33
REAR AXLE CARRIER

Number Designation Model 217 Model 222
BA35.10-P-1003-01R Self-locking bolt securing rear elastomer bearing of rear axle carrier to frame floor assembly Stage 1 Nm 140 140
Stage 2 ∠° 90 90
Stage 3 Nm - -
Stage 4 ∠° - -
REAR AXLE RPM SENSOR

Number Designation Model 217 Model 222
BA42.30-P-1001-02K Bolt, rpm sensor to wheel carrier Nm 8 8
FRAME FLOOR ASSEMBLY

Number Designation Model 217 Model 222.0/1/9
BA61.10-P-1006-01K Screw/bolt, cross strut to rear elastomer bearing of rear axle carrier Nm 23 23
FRAME FLOOR ASSEMBLY

Number Designation Model 217 Model 222.0/1/9
BA61.10-P-1007-01K Nut, cross strut to spare wheel well/SCR recess Nm 50 50
FRAME FLOOR ASSEMBLY

Number Designation Model 217 Model 222.0/1/9
BA61.10-P-1008-01K Screw/bolt, rear diagonal strut to body Nm 50 50
FRAME FLOOR ASSEMBLY

Number Designation Model 217 Model 222.0/1/9
BA61.10-P-1009-01K Screw/bolt, rear diagonal strut to bracket/spare wheel well Nm 50 50
FRAME FLOOR ASSEMBLY

Number Designation Model 222.0/1/9
BA61.10-P-1010-01K Nut, rear diagonal strut to stop plate Nm 50
FRAME FLOOR ASSEMBLY

Number Designation Model 222.0/1/9
BA61.10-P-1011-01K Screw/bolt, rear diagonal strut bracket to body/spare wheel well M8 Nm -
M10 Nm 50
FRAME FLOOR ASSEMBLY

Number Designation Model 217
BA61.10-P-1016-01K Screw/bolt, rear diagonal strut to bracket (to stop plate) Nm 50