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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Rear Suspension Strut >> Remove/Install Rear Suspension Strut - AR32.25-P-1016LFB

Remove/Install Rear Suspension Strut - AR32.25-P-1016LFB

Model 217 

except code 487 (Active Body Control (ABC)) 

Model 222 

except code 487 (Active Body Control (ABC)) 

except code Z07 (B7 armoring on special protection version) 

G15367087Courtesy of MERCEDES-BENZ USA

Shown on model 222 

G15367088Courtesy of MERCEDES-BENZ USA

Shown on model 222 

Shown on model 222 

G15367089Courtesy of MERCEDES-BENZ USA
Fig 1: Rear Suspension Strut Components Location - Model 222 Except Code 487; Z07
G15367090Courtesy of MERCEDES-BENZ USA

Shown on model 222 

G15367091Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on repair work on suspension components   AH00.00-P-0100-01A
  Notes on AIRmatic   AH32.22-P-1000-02LF 
REMOVINGINSTALLING Remove/install     
1 Release pressure in AIRmatic system using diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2 Remove front luggage compartment lining Model 217.4
except code 487 (Active Body Control (ABC))
AR68.30-P-4602LCA
3 Partially open soft top Model 217.4
except code 487 (Active Body Control (ABC))
IMPORTANT Leave soft top bow and soft top compartment cover in upright position.
 
4 Operate trunk partition switch Model 217.4
except code 487 (Active Body Control (ABC))
IMPORTANT Raise the trunk partition (13).
 
5 Raise trunk partition (13) and fix in place using a suitable tool Model 217
except code 487 (Active Body Control (ABC))
 
6 Fold trim (14) to one side Model 217.4
except code 487 (Active Body Control (ABC))
IMPORTANT Until the screws/bolts (6) of the rear shock absorber are accessible.
 
7.1 Remove rear shelf Model 217.3
except code 487 (Active Body Control (ABC))
 
      AR68.30-P-4581LC
7.2 Remove C-pillar trim top section Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
    Model 222.0/1
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
AR68.30-P-4490LF
    Model 222.9
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
AR68.30-P-4490LFA
8 Unclip speaker cover Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
9 Remove speaker (1) Model 222
with code 810 (Premium sound system)
with code 811 (High-End sound system)
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
10 Remove plug (2) Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
11 Separate soundproofing (3) at perforation (arrow A) using screwdriver and remove section Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
INSTALLATION NOTES
Install the soundproofing (3) or section correctly.
Acoustic problems can otherwise occur.
 
12 Fold up soundproofing under the rear shelf Model 217.3
except code 487 (Active Body Control (ABC))
 
13 Cut service flap (4) into rear shelf at perforation (arrow B) and fold inward Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
14 Tear open soundproofing (3) over belt retractor at perforation (arrow C) and push toward rear Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
 
    INSTALLATION NOTES
Install the soundproofing (3) correctly.
Acoustic problems can otherwise occur.
 
15 Detach pressure line (5) from corresponding suspension strut (7) TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Pressure line to rear suspension strut/valve block
*BA32.22-P-1011-03F 
16 Check pressure line (5) and pressure line connection If pressure line connection or pressure line (5) is damaged

Repair AIRmatic pressure line connection
 
    Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version)
AR32.22-P-2001-02SX 
    Leak detection spray *BR00.45-Z-1002-03A 
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC)) Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special
protection version) Pressure line to central reservoir
*BA32.22-P-1007-03F 
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special
protection version) Screw/bolt, bracket of central reservoir to body
*BA32.22-P-1003-03F 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
17 Detach corresponding complete wheel   AR40.10-P-1102A
18 Disconnect electrical connectors (8) from suspension strut (7) and unhook from line bracket    
19 Detach cover from spring control arm (9)    
20 Detach suspension strut (7) from spring link (9)   AR35.20-P-0114LF
    INSTALLATION IMPORTANT Make sure that the suspension strut (7) is installed at the correct position at the spring control arm (9).  
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Nut, suspension strut at rear to spring control arm
*BA32.25-P-1005-04O 
21 Loosen threaded connection securing spring control arm (9) to rear axle carrier (10) IMPORTANT Do not detach the spring control arm (9) from the rear axle carrier (10).  
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Bolt/nut, spring control arm to rear axle carrier
*BA35.20-P-1001-01H 
22 Remove bracket with torsion bar linkage of level sensor from spring control arm (9)   AR35.20-P-0114LF
23 Unscrew nuts securing torsion bar linkage (11) to wheel carrier (12) and torsion bar TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Nut, torsion bar linkage to wheel carrier
*BA32.20-P-1003-04R 
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Nut, torsion bar linkage to torsion bar
*BA32.20-P-1002-04R 
24 Pull wheel carrier (12) downward and press torsion bar linkage (11) out of torsion bar    
25 Press torsion bar linkage (11) out of wheel carrier (12) and remove downward    
26 Detach spring link (9) from wheel carrier (12) INSTALLATION IMPORTANT Replace bolt.  
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Bolt/nut, spring control arm to wheel carrier
*BA35.20-P-1002-01H 
27 Fold spring control arm (9) down NOTES
Fold the spring control arm (9) down carefully.
The wheel carrier (12) will otherwise be damaged.
 
28 Lower vehicle slightly NOTES
Do not lower vehicle too far.
The folded-down spring control arm (9) will otherwise be damaged.
 
29 Unscrew nuts (6) from suspension strut (7) and remove suspension strut (7) from below IMPORTANT Aid of helper required.  
    TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
except code Z07 (B7 armoring on special protection version) Screw/nut, suspension strut at rear to body
*BA32.25-P-1004-04O 
INSPECT Check     
30 Check suspension strut (7) When reinstalling suspension strut (7).  
    If suspension strut (7) is damaged

Replace suspension strut (7)
AR32.25-P-1017-02SX 
31 Dispose of damaged suspension strut (7) correctly When replacing suspension strut (7).  
    IMPORTANT Observe disposal regulations.  
32 Determine length of suspension strut (7) INSTALLATION IMPORTANT Compare the determined length of the suspension strut (7) with the leaflet for the new suspension strut (7). If the determined length differs

Do not install the new suspension strut (7).
 
33 Install in the reverse order    
34 Check AIRmatic system for leak tightness   AR32.22-P-8100LF 
REAR AXLE TORSION BAR

Number Designation Model 217 Model 222
BA32.20-P-1002-04R Nut, torsion bar linkage to torsion bar Nm 50 50
REAR AXLE TORSION BAR

Number Designation Model 217 Model 222
BA32.20-P-1003-04R Nut, torsion bar linkage to wheel carrier Nm 50 50
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1003-03F Screw/bolt, bracket of central reservoir to body Nm 20 20
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1007-03F Pressure line to central reservoir Nm 5 5
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1011-03F Pressure line to rear suspension strut/valve block Nm 2 2
SUSPENSION STRUTS

Number Designation Model 217 Model 222 except code Z07 (B7 armoring on special protection version)
BA32.25-P-1004-04O Screw/nut, suspension strut at rear to body Stage 1 Nm 50 50
Stage 2 Nm - -
SUSPENSION STRUTS

Number Designation Model 217 Model 222 except code Z07 (B7 armoring on special protection version)
BA32.25-P-1005-04O Nut, suspension strut at rear to spring control arm Stage 1 Nm 150 150
Stage 2 ∠° 45 45
SPRING CONTROL ARM

Number Designation Model 217 MODEL 222 except CODE Z07
BA35.20-P-1001-01H Bolt/nut, spring control arm to rear axle carrier Stage 1 Nm 60 60
Stage 2 ∠° 90 90
SPRING CONTROL ARM

Number Designation Model 217 MODEL 222 except CODE Z07
BA35.20-P-1002-01H Bolt/nut, spring control arm to wheel carrier Stage 1 Nm 80 80
Stage 2 ∠° 90 90
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G14172735Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09982173Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
http://www.kaeltefischer.de