Remove/Install Left Front Engine Support - AR22.10-P-4325LWA
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Engine 264, 274.9 in model 205
Engine 264, 274.9 in model 253
MODIFICATION NOTES
| 23.04.2020 | Document revised | Drive shafts do not have to be removed. |
Shown on model 253 with engine 274.9 except code M005 (Vehicles with 4MATIC/all-wheel drive)
Fig 1: Left Front Engine Support Components Location - Engine 264, 274.9 In Model 253 (Engine 274.9 Shown Except Code M005)
Shown on model 253 with engine 274.9 except code M005 (Vehicles with 4MATIC/all-wheel drive)
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | AS00.00-Z-0017-01A | |
| Deburr repair panels. | |||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Remove/install | |||
| 1 | Deactivate easy entry and exit feature. | Engine 264, 274.9 in model 205.### 1#, 253.### 2# with code 275 (Memory Package (driver's seat, steering column and mirror)) | |
| 2 | Fix in place front wheels in straight-ahead position and steering wheel using holding device. | Engine 264, 274.9 in model 205.### 1#, 253.### 1# | |
| Fig 6 | |||
| 3 | Perform power disconnect of high-voltage on-board electrical system. | Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
|
| Engine 274.9 in model 205.047/053/054/147/247/253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Engine 274.9 in model 205.047/053/054/147/247/253 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
AR54.10-P-1150LW | ||
| Engine 274.9 in model 253.353/354/953/954 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) | AR54.10-P-1150LVH | ||
| 4 | Remove engine air intake duct upstream of air filter. | ||
| 5 | Drain off coolant. | Engine 274.9 in model 205 | AR20.00-P-1142LW |
| Engine 274.9 in model 253 | |||
| Engine 264 in model 205, 253 | AR20.00-P-1142MRI | ||
| 6 | Remove starter-alternator (M1/10). | Engine 264 in model 205, 253 with code B01 (48V technology) | AR15.40-P-5060MRI |
| 7 | Release and disconnect high-voltage plug of electric refrigerant compressor (A9/5). | Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
|
| 8 | Unclip high voltage line from bracket of charge air cooler and place to one side. | Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
|
| 9 | Unclip ME-SFI [ME] control unit (N3/10) with bracket and place to one side with connected lines. | Engine 264 in model 205, 253 | AR07.08-P-1000MRI |
| Engine 274.9 in model 205 | AR07.08-P-7008MRA | ||
| Engine 274.9 in model 253 | |||
| 10 | Disconnect exhaust system between CAT and center muffler. | Engine 274.9 in model 253 | AR49.10-P-7283RF |
| Engine 274.9 in model 205 | AR49.10-P-7283LW | ||
| Engine 264 in model 205, 253 | AR49.10-P-7283MRI | ||
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | AS20.00-Z-0001-01A | |
| Wear protective gloves, protective clothing and safety glasses. | |||
| 11 | Remove coolant hose to heater cooler from bulkhead. | AR20.20-P-7441-01RQ | |
| 12 | Remove wiper arms. | Engine 264, 274.9 in model 205 | AR82.30-P-6100LW |
| 13 | Remove screw (1) from left engine mount (2). | *BA22.10-P-1001-03E | |
| *BA22.10-P-1001-03M | |||
| 14 | Install engine support fixture and raise engine. | Engine 264 in model 205, 253 | AR01.10-P-2400-17MRI |
| Engine 274.9 in model 205, 253 | AR33.10-P-0105LW | ||
| Do not put lines and hose under tension. Otherwise damage will occur. | |||
| *BA20.20-P-1002-02B | |||
| Fig 2 | |||
| Engine hoist | |||
| Fig 3 | |||
| Engine lifting device | |||
| Fig 5 | |||
| Adapter kit | |||
| Fig 4 | |||
| Adaptation plates | |||
| 15 | Remove steering coupling from steering shaft. | Engine 264, 274.9 in model 205.### 1#, 253.### 1# | |
| AR46.10-P-8000LW | |||
| The clock spring contact will otherwise be destroyed. | |||
| 16 | Remove bolts (5) and remove left engine mount (2) downwards. | Engine 274.9 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4330LWD |
| Engine 264 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4330LWB | ||
| Engine 264, 274.9 in model 205 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |||
| Engine 274.9 in model 253 except code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4330LWC | ||
| Engine 264 in model 253 except code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4330LWA | ||
| Engine 264, 274.9 in model 205 except code M005 (Vehicles with 4MATIC/all-wheel drive) | |||
| 17 | Remove bracket of electric line from electric refrigerant compressor (A9/5). | Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) | |
| Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
|||
| *BA00.10-P-1002-04A | |||
| 18.1 | Remove electrical refrigerant compressor (A9/5), place to one side with connected lines, and secure against falling down. | Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Engine 274.9 in model 253.354/954 |
|
| AR83.55-P-5311LWH | |||
| 18.2 | Remove rear screw from refrigerant compressor. | Engine 264 in model 205, 253 Engine 274.9 in model 205 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) |
|
| Engine 274.9 in model 253 (except 253.354/954) | |||
| Engine 274.9 in model 205 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) | AR83.55-P-5310LW | ||
| Engine 274.9 in model 253 (except 253.354/954) | |||
| Engine 264 in model 205, 253 | AR83.55-P-5310MRI | ||
| 19 | Remove screws (4) and remove left engine carrier (3). | Engine 274.9 in model 253Bolt/nut, engine support to crankcase |
*BA22.10-P-1001-02A |
| *BA22.10-P-1001-02D | |||
| 20 | Install in the reverse order. |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6X1 | Nm | 9 | 13 |
ENGINE RADIATOR, COOLANT HOSES AND LINES
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA20.20-P-1002-02B | Screw, low-temperature circuit expansion reservoir to crossmember | Nm | 8 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Engine 274 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02A | Bolt/nut, engine support to crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Engine 264 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02D | Nut/screw, engine carrier to crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 205 | |||
|---|---|---|---|---|---|
| BA22.10-P-1001-03E | Bolt, front engine mount to engine support | M10 | Nm | 50 | |
| M12 | Stage 1 | Nm | 45 | ||
| Stage 2 | ∠° | 120 | |||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 253 (except 253.388/389/988/98 9/992/993) | ||
|---|---|---|---|---|
| BA22.10-P-1001-03M | Bolt, front engine mount to engine support | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | - | ||