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Remove/Install Left Front Engine Support - AR22.10-P-4325LWA

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Engine 264, 274.9 in model 205 

Engine 264, 274.9 in model 253 

MODIFICATION NOTES

23.04.2020 Document revised Drive shafts do not have to be removed.  

Shown on model 253 with engine 274.9 except code M005 (Vehicles with 4MATIC/all-wheel drive) 

Fig 1: Left Front Engine Support Components Location - Engine 264, 274.9 In Model 253 (Engine 274.9 Shown Except Code M005)
G14185134Courtesy of MERCEDES-BENZ USA

Shown on model 253 with engine 274.9 except code M005 (Vehicles with 4MATIC/all-wheel drive) 

G14185135Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. AS00.00-Z-0017-01A
    Deburr repair panels.  
Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
REMOVINGINSTALLING Remove/install     
1 Deactivate easy entry and exit feature. Engine 264, 274.9 in model 205.### 1#, 253.### 2# with code 275 (Memory Package (driver's seat, steering column and mirror))  
2 Fix in place front wheels in straight-ahead position and steering wheel using holding device. Engine 264, 274.9 in model 205.### 1#, 253.### 1#  
    SPECIAL TOOL Retainer device Fig 6
3 Perform power disconnect of high-voltage on-board electrical system. Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
 
    Engine 274.9 in model 205.047/053/054/147/247/253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 274.9 in model 205.047/053/054/147/247/253 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
AR54.10-P-1150LW
    Engine 274.9 in model 253.353/354/953/954 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) AR54.10-P-1150LVH
4 Remove engine air intake duct upstream of air filter.    
5 Drain off coolant. Engine 274.9 in model 205 AR20.00-P-1142LW
    Engine 274.9 in model 253  
    Engine 264 in model 205, 253 AR20.00-P-1142MRI
6 Remove starter-alternator (M1/10). Engine 264 in model 205, 253 with code B01 (48V technology) AR15.40-P-5060MRI
7 Release and disconnect high-voltage plug of electric refrigerant compressor (A9/5). Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
 
8 Unclip high voltage line from bracket of charge air cooler and place to one side. Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
 
9 Unclip ME-SFI [ME] control unit (N3/10) with bracket and place to one side with connected lines. Engine 264 in model 205, 253 AR07.08-P-1000MRI
    Engine 274.9 in model 205 AR07.08-P-7008MRA
    Engine 274.9 in model 253  
10 Disconnect exhaust system between CAT and center muffler. Engine 274.9 in model 253 AR49.10-P-7283RF
    Engine 274.9 in model 205 AR49.10-P-7283LW
    Engine 264 in model 205, 253 AR49.10-P-7283MRI
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. AS20.00-Z-0001-01A
    Wear protective gloves, protective clothing and safety glasses.  
11 Remove coolant hose to heater cooler from bulkhead.   AR20.20-P-7441-01RQ
12 Remove wiper arms. Engine 264, 274.9 in model 205 AR82.30-P-6100LW
13 Remove screw (1) from left engine mount (2). TORQUE SPECIFICATION Engine 264, 274.9 in model 205 Bolt, front engine mount to engine support *BA22.10-P-1001-03E 
    TORQUE SPECIFICATION Engine 264, 274.9 in model 253 Bolt, front engine mount to engine support *BA22.10-P-1001-03M 
14 Install engine support fixture and raise engine. Engine 264 in model 205, 253 AR01.10-P-2400-17MRI
    Engine 274.9 in model 205, 253 AR33.10-P-0105LW
    NOTES  
    Do not put lines and hose under tension. Otherwise damage will occur.  
    IMPORTANT Aid of helper required.  
    TORQUE SPECIFICATION Engine 264 in model 205, 253 with code B01 (48V technology) Screw, low-temperature circuit expansion reservoir to crossmember *BA20.20-P-1002-02B 
    SPECIAL TOOL Engine 264 in model 205, 253 Fig 2
    Engine hoist  
    SPECIAL TOOL Engine 264 in model 205, 253 Fig 3
    Engine lifting device  
    SPECIAL TOOL Engine 264 in model 205, 253 Fig 5
    Adapter kit  
    SPECIAL TOOL Engine 264 in model 205, 253 Fig 4
    Adaptation plates  
15 Remove steering coupling from steering shaft. Engine 264, 274.9 in model 205.### 1#, 253.### 1#  
    NOTES Do not turn steering wheel with steering coupling removed. AR46.10-P-8000LW
    The clock spring contact will otherwise be destroyed.  
16 Remove bolts (5) and remove left engine mount (2) downwards. Engine 274.9 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-4330LWD 
    Engine 264 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-4330LWB 
    Engine 264, 274.9 in model 205 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
    Engine 274.9 in model 253 except code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-4330LWC 
    Engine 264 in model 253 except code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-4330LWA 
    Engine 264, 274.9 in model 205 except code M005 (Vehicles with 4MATIC/all-wheel drive)  
    IMPORTANT Comply with environmental protection regulations for the disposal of the front engine mounts. Dispose of front engine mounts in mixed scrap.  
    IMPORTANT Always replace front engine mounts in pairs.  
17 Remove bracket of electric line from electric refrigerant compressor (A9/5). Engine 274.9 in model 205, 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))  
    Engine 274.9 in model 205
with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
 
    TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
18.1 Remove electrical refrigerant compressor (A9/5), place to one side with connected lines, and secure against falling down. Engine 274.9 in model 205 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
Engine 274.9 in model 253.354/954
 
      AR83.55-P-5311LWH
18.2 Remove rear screw from refrigerant compressor. Engine 264 in model 205, 253
Engine 274.9 in model 205 except code ME06 (Hybrid drive 60 kW variant (incl. plugin))
 
    Engine 274.9 in model 253 (except 253.354/954)  
    Engine 274.9 in model 205 except code ME06 (Hybrid drive 60 kW variant (incl. plugin)) AR83.55-P-5310LW
    Engine 274.9 in model 253 (except 253.354/954)  
    Engine 264 in model 205, 253 AR83.55-P-5310MRI
19 Remove screws (4) and remove left engine carrier (3). TORQUE SPECIFICATION Engine 274.9 in model 205
Engine 274.9 in model 253Bolt/nut, engine support to crankcase
*BA22.10-P-1001-02A 
    TORQUE SPECIFICATION Engine 264 in model 205, 253Nut/screw, engine carrier to crankcase *BA22.10-P-1001-02D 
20 Install in the reverse order.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
ENGINE RADIATOR, COOLANT HOSES AND LINES

Number Designation Engine 264
BA20.20-P-1002-02B Screw, low-temperature circuit expansion reservoir to crossmember Nm 8
ENGINE SUPPORT (ENGINE SIDE)

Number Designation Engine 274
BA22.10-P-1001-02A Bolt/nut, engine support to crankcase Stage 1 Nm 20
Stage 2 ∠° 90
ENGINE SUPPORT (ENGINE SIDE)

Number Designation Engine 264
BA22.10-P-1001-02D Nut/screw, engine carrier to crankcase Stage 1 Nm 20
Stage 2 ∠° 90
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 205
BA22.10-P-1001-03E Bolt, front engine mount to engine support M10 Nm 50
M12 Stage 1 Nm 45
Stage 2 ∠° 120
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 253 (except 253.388/389/988/98 9/992/993)
BA22.10-P-1001-03M Bolt, front engine mount to engine support Stage 1 Nm 50
Stage 2 ∠° -
Fig 2: Identifying Engine Hoist (205 589 00 61 00)
G12816389Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Engine Lifting Device (240 589 00 61 00)
G13655194Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Adaptation Plates (240 589 00 32 00)
G07742734Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Adapter Kit (240 589 01 31 00)
G11974182Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Retainer Device (129 589 01 21 00)
G12078799Courtesy of MERCEDES-BENZ USA