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Remove/Install Belt-Driven Starter-Alternator - AR15.40-P-5060MRI

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Engine 264 in model 205, 253 

with code B01 (48V technology) 

MODIFICATION NOTES

30.11.2021 Perform commissioning of starter-alternator (M1/10). Operation step 16.  
Fig 1: Belt-Driven Starter-Alternator Components Location - Engine 264 In Model 253 With Code B01
G14470803Courtesy of MERCEDES-BENZ USA
G14470804Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery.   AR54.10-P-0003LW
2 Remove poly-V-belt.   AR13.22-P-1202MRM
3 Remove charge-air distributor.   AR09.41-P-8683MRI
4 Drain off coolant.   AR20.00-P-1142MRI
5 Release electrical connector (1) and disconnect.    
6 Remove covers (2).    
7 Remove ground line nut (3a) and terminal B+ nut (3b). TORQUE SPECIFICATION Nut, ground line to alternator *BA15.40-P-1005-01U 
    TORQUE SPECIFICATION Nut, circuit B+ to alternator *BA15.40-P-1002-01U 
8 Remove ground line (4a) and terminal B+ electric line (4b) from the starter-alternator (M1/10).    
9 Remove coolant hoses (5) from starter-alternator (M1/10). SPECIAL TOOL Hose clamp pliers Fig 2
10 Remove guide pulley of poly-V-belt. TORQUE SPECIFICATION Screw/bolt, guide pulley to timing case *BA13.25-P-1003-01EA 
11 Unscrew starter-alternator (M1/10) screws in reverse order to tightening procedure and remove starter-alternator (M1/10). Tightening procedure for belt-driven starter alternator AR15.40-P-5060-01MRH 
    TORQUE SPECIFICATION Bolt, alternator to timing case *BA15.40-P-1001-01U 
12 Remove tensioning device (6). When replacing the starter-alternator (M1/10). AR13.25-P-3220MRI
13 Check spacer sleeves (7) at starter-alternator (M1/10) for damage and wear. INSTALLATION NOTES Do not install starter-alternator (M1/10) without spacer sleeves (7).
Spacer sleeves (7) are urgently required due to insulation reasons.
If there are problems,
↓
Replace starter-alternator (M1/10).
 
14 Install in the reverse order.    
15 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
16 Perform commissioning of starter-alternator (M1/10). When replacing the starter-alternator (M1/10).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
BELT TENSIONING DEVICE

Number Designation Engine 264
BA13.25-P-1003-01EA Screw/bolt, guide pulley to timing case Nm 45
ALTERNATOR

Number Designation Engine 264
BA15.40-P-1001-01U Bolt, alternator to timing case Stage 1 Nm 8
Stage 2 Nm 20
ALTERNATOR

Number Designation Engine 264
BA15.40-P-1002-01U Nut, circuit B+ to alternator Nm 19
ALTERNATOR

Number Designation Engine 264
BA15.40-P-1005-01U Nut, ground line to alternator Nm 19
Fig 2: Identifying Hose Clamp Pliers (454 589 00 37 00)
G12939525Courtesy of MERCEDES-BENZ USA