Replace Complete Center Roof Paneling - Ar65.10-P-1000GQ

Model 166 

Shown on model 166.0 without code (414) Power glass tilting/sliding roof 

Fig 1: Roof Panel Component Location (Model 166) (Shown On Model 166.0 Without Code 414)

Courtesy of MERCEDES-BENZ USA

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	General information on MB materials		AH98.00-P-9409-03A .
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N .
	General information on body repair		AH60.00-N-0001-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	Remove
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket
3	Separate center roof paneling (1)	Separate center roof paneling Commercially available devices/tools  Drill bits and milling cutters for high-strength steels (USIBOR) and rivets	AR65.10-P-1000-02GQX .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
4	Prepare mating surfaces on vehicle for center roof paneling (1)	Prepare mating surfaces on vehicle for center roof paneling	AR65.10-P-1000-08GQX .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
5	Prepare center roof paneling (1)	Prepare center roof paneling for installation Model 166 with code 414 (Sliding sunroof)	AR65.10-P-1000-03GY .
		Prepare center roof paneling for installation Model 166 except code 414 (Sliding sunroof)	AR65.10-P-1000-03GZ .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
6	Install center roof paneling (1) and weld in	Install and weld in center roof paneling	AR65.10-P-1000-04GQX .
7	Clean weld joints and sheet metal flanges with rotary wire brush
8	Clean repair area
9	Remove welding protection blankets	On all covered parts remaining in vehicle.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
10	Prime repair area with primer filler Notes on paintwork repairs		AH98.00-P-9408-02A .
		Use only primer filler approved by Daimler AG
11	Seal seam following repairs	Seam sealing following repair	AR97.10-P-4000GQ .
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
12	Paint repair area adjacent surfaces	Use only paints approved by Daimler AG
13	Add cavity preserving agent	Cavity preservation following repair work	AR97.20-P-1500GQ .
14	Install all detachable parts in area to be repaired