Remove/Install Drive Shaft With Drive Shaft Housing - AR41.50-P-0011MNB
Model 190 with transmission 700.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Remove | |||
| 1 | Remove lower engine compartment paneling. | Model 190.381 with transmission 700.4 | AR61.20-P-1105RGB |
| Model 190 (except 190.381) with transmission 700.4 | AR61.20-P-1105RG | ||
| 2 | Remove transmission. | AR27.10-P-0009MNB | |
| 3 | Detach catalytic converters from exhaust gas turbochargers and fasten at the side. | AR49.10-P-5500MNB | |
| 4 | Remove heat shields from drive shaft housing (41). | ||
| 5 | Support drive shaft housing (41) with major assembly mount and support plate. | ||
| 000 588 23 62 00 Mounting plate | WS26.00-P-0415B | ||
| 000 588 24 62 00 Major assembly mount | WS01.00-P-0253B | ||
| 6 | Fasten the drive shaft (50) with a tension belt (A). | ||
| 7 | Detach flange (7) of drive shaft (50) from flywheel through side openings (1). | ||
| 8 | Remove screws from drive shaft housing (41) on engine housing. | ||
| 9 | Remove drive shaft housing (41) with drive shaft (50) downward. | ||
| 10 | Detach brackets of exhaust system from drive shaft housing (41). | When replacing the drive shaft housing (41). | |
| Check | |||
| 11 | Check gearing of compensation ring (41S) for wear and damage. | If a problem occurs, ↓ replace compensating ring (41S). |
AR41.10-P-0003-01MNB |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| *BA41.50-P-1005-01B | |||
| Fig 1 | |||
| 12 | Check bearing (41H) for wear and damage. | If a problem occurs, ↓ Replace drive shaft (50). |
|
| AR41.10-P-0051MNB | |||
| 13 | Check drive shaft (50) for damage and wear. | If a problem occurs, ↓ Replace drive shaft (50). |
|
| AR41.10-P-0051MNB | |||
| 14 | Check flywheel for wear and damage. | If a problem occurs, ↓ Replace flywheel. |
|
| AR03.30-P-8001MNA | |||
| Install | |||
| 15 | Attach brackets of exhaust system to drive shaft housing (41). | When replacing the drive shaft housing (41). | |
| *BA49.10-P-1015-01AG | |||
| 16 | Position drive shaft housing (41) with drive shaft (50) on engine housing. | ||
| 000 588 23 62 00 Mounting plate | WS26.00-P-0415B | ||
| 000 588 24 62 00 Major assembly mount | WS01.00-P-0253B | ||
Do not loosen the screws (11, 12). Otherwise, consequential damage will occur, which may necessitate the replacement of the transmission and the drive shaft (50) with drive shaft housing (41). |
|||
| Long-life grease | *BR00.45-Z-1001-06A | ||
| If the screw (12) at the compensation ring (41S) was nevertheless loosened, ↓ tension compensating ring (41S) again. |
|||
| AR41.10-P-0003-01MNB | |||
| *BA41.50-P-1005-01B | |||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Fig 1 | |||
| If the screw (11) on the compensation ring (41S) was nevertheless loosened, ↓ replace compensating ring (41S). |
|||
| AR41.10-P-0003-01MNB | |||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| *BA41.50-P-1005-01B | |||
| Fig 1 | |||
| 17 | Attach flange (7) of drive shaft (50) to flywheel through side openings (1). | ||
| *BA41.50-P-1004-01B | |||
| 18 | Attach drive shaft housing (41) with drive shaft (50) to engine housing. | ||
| *BA41.50-P-1002-01B | |||
| *BA41.50-P-1001-01B | |||
| 19 | Remove tensioning strap (A). | ||
| 20 | Remove major assembly mount and support plate. | ||
| 000 588 23 62 00 Mounting plate | WS26.00-P-0415B | ||
| 000 588 24 62 00 Major assembly mount | WS01.00-P-0253B | ||
| 21 | Attach heat shields to drive shaft housing (41). | *BA41.50-P-1006-01B | |
| 22 | Remove fasteners and attach catalytic converters to exhaust gas turbochargers. | AR49.10-P-5500MNB | |
| 23 | Install transmission. | AR27.10-P-0009MNB | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 24 | Perform engine test run and check transmission and drive shaft housing (41) for proper operation and leaktightness. | ||
| 25 | Install lower engine compartment paneling. | Model 190.381 with transmission 700.4 | AR61.20-P-1105RGB |
| Model 190 (except 190.381) with transmission 700.4 | AR61.20-P-1105RG |
DRIVE SHAFT HOUSING
| Number | Designation | Model 190 | |||
|---|---|---|---|---|---|
| BA41.50-P-1001-01B | Bolt, drive shaft housing to engine | M10x45 | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | |||
DRIVE SHAFT HOUSING
| Number | Designation | Model 190 | ||
|---|---|---|---|---|
| BA41.50-P-1002-01B | Bolt/nut, drive shaft housing to engine | M10x90 | Nm | 40 |
DRIVE SHAFT HOUSING
| Number | Designation | Model 190 | ||
|---|---|---|---|---|
| BA41.50-P-1004-01B | Bolt, drive shaft to two-mass flywheel | Stage 1 | Nm | 10 |
| Stage 2 | Nm | 20 | ||
DRIVE SHAFT HOUSING
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA41.50-P-1005-01B | Bolt, compensating ring to drive shaft at rear | Nm | 10 |
DRIVE SHAFT HOUSING
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA41.50-P-1006-01B | Bolt, heat shield to drive shaft housing | Nm | 5 |
EXHAUST SYSTEM
| Number | Designation | Engine 178 in model 190 | ||
|---|---|---|---|---|
| BA49.10-P-1015-01AG | Bolt, left/right holder to drive shaft housing | M8 | Nm | 18 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-06A | Long-life grease | A 000 989 63 51 11 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |