Front Vehicle Floor In Cab Partially Replacement - Ar61.10-S-5721E
Model 447, 448
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on battery | Model 447 with engine 780 | AH54.10-P-0001-01A |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | Welding protection blanket |
|
| 3 | Partially remove front vehicle floor in cab (1). | Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA) |
AR61.10-S-5721-01EG |
| Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448 |
AR61.10-S-5721-01E | ||
| 000 588 15 84 00 Heat gun | Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| 4 | Partially prepare front vehicle floor in cab (1) for installation. | Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA) |
AR61.10-S-5721-02EG |
| Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448 Body power jigsaw Hole punching pliers Hand drill Rotary wire brush Wet and dry vacuum cleaner |
AR61.10-S-5721-02E | ||
| Install | |||
| 5 | Partially install and weld in front vehicle floor in cab (1). | Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA) |
AR61.10-S-5721-03EG |
| Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448 |
AR61.10-S-5721-03E | ||
| 000 588 12 84 00 Welder | Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner |
WS00.00-P-0318K | |
| 6 | Clean weld joints and sheet metal flanges with rotary wire brush. | Rotary wire brush |
|
| 7 | Remove welding protection blankets. | Welding protection blanket |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 8 | Prime repair areas with a primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 9 | Seal seam after repair. | AR97.10-S-4000E | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Paint repair area and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 11 | Supplement cavity preservation. | AR97.20-S-1500E | |
| 12 | Install all detachable parts in area of repair point. |