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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Adjust Pop-Up Roof - AR77.70-S-0002E

Adjust Pop-Up Roof - AR77.70-S-0002E

Model 447.7/8 

With Code ZK9 (Lifting roof hatch) 

MODIFICATION NOTES

23.03.2017 Bolt, rear support clamp to vehicle roof   BA77.70-Z-1002-01KOB
G16507337Courtesy of MERCEDES-BENZ USA
G16507338Courtesy of MERCEDES-BENZ USA
G16507339Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check alignment of pop-up roof (1) in relation to vehicle roof (3) in transverse direction (Z) IMPORTANT The distance should be equal at front and rear on both sides of the vehicle (arrows).
SPECIAL TOOL Feeler gauge
Fig 1
2 Check alignment of pop-up roof (1) in relation to roof spoiler (2) Gap between roof spoiler and ASD *BE77.00-Z-1001-01KOE 
3 Check whether sealing frame (7) of pop-up roof (1) makes uniform contact in rear area of vehicle roof (3) IMPORTANT The sealing frame (7) must be flush and make contact with slight pressure.  
  Adjust     
4 Open the pop-up roof (1)   AR77.70-S-0001-01E 
5 Adjust pop-up roof (1) in relation to vehicle roof   AR77.70-S-0003-01E 
  (3) with lateral axis (Z) TORQUE SPECIFICATION Bolt, rear support clamp to vehicle roof *BA77.70-Z-1002-01KOB 
    TORQUE SPECIFICATION Nut, rear support clamp to pop-up roof *BA77.70-Z-1003-01KOB 
6 Adjust pop-up roof (1) in relation to roof spoiler (2) with longitudinal axis (X)   AR77.70-S-0001-04E 
    TORQUE SPECIFICATION Bolt, rear support clamp to vehicle roof *BA77.70-Z-1002-01KOB 
    SPECIAL TOOL Long wedge Fig 2
7 Adjust transition (a) between pop-up roof (1) and roof spoiler (2)   AR77.70-S-0002-01E 
    TORQUE SPECIFICATION Bolt, locking bottom section to roof cutout for pop-up roof *BA77.70-Z-1001-01KOB 
    TORQUE SPECIFICATION Nut, lock top section to pop-up roof *BA77.70-Z-1004-01KOB 
8 Adjust height of pop-up roof (1) in relation to vehicle roof (3)   AR77.70-S-0002-02E 
9 Adjust gas-filled struts on pop-up roof (1)   AR77.70-S-0001-03E 
    TORQUE SPECIFICATION Pneumatic spring ball stud bracket to vehicle roof *BA77.70-Z-1005-01KOB 
GAP DIMENSION

Number Designation Model 447
BE77.00-Z-1001-01KOE Gap between roof spoiler and ASD mm 11 (±1)
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1001-01KOB Bolt, locking bottom section to roof cutout for pop-up roof Nm 10
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1002-01KOB Bolt, rear support clamp to vehicle roof Nm 8
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1003-01KOB Nut, rear support clamp to pop-up roof Nm 10
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1004-01KOB Nut, lock top section to pop-up roof Nm 10
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1005-01KOB Pneumatic spring ball stud bracket to vehicle roof Nm 18
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA