Front Part Of Wheel Well Paneling Replacement - Ar62.20-S-1280E
Model 447, 448
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Notes on body repairs to the front end | AH62.00-S-0001-01KOA | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets. | Welding protection blanket |
|
| 3 | Remove upper front longitudinal member. | AR62.20-S-1286E | |
| 4 | Cut off wheel well trim-front section (1). | AR62.20-S-1280-01E | |
| 000 588 15 84 00 Heat gun | Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Attach vehicle identification number. | AR60.00-S-0800E | |
| 6 | Prepare wheel well trim-front section (1). | Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
AR62.20-S-1280-04E |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Install welding fixture. | Model 447 with engine 622, 780 | AR62.20-S-1286-05EFA |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Model 447 with engine 254, 274, 651, 654 Model 448 with engine 254, 274 |
AR62.20-S-1286-05EFE | ||
| *BA32.25-Z-1004-04KOC | |||
Model 448 with engine 254, 274 Welding device |
Fig 2 | ||
Welding device |
Fig 3 | ||
| 8 | Install and weld in wheel well trim-front section (1) with welding fixture. | AR62.20-S-1280-03E | |
| 000 588 12 84 00 Welder | Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner |
WS00.00-P-0318K | |
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
Model 448 with engine 254, 274 Welding device |
Fig 2 | ||
Welding device |
Fig 3 | ||
| 9 | Install upper front longitudinal member. | AR62.20-S-1286E | |
| 10 | Install all detachable parts in area of repair point. |
SUSPENSION STRUTS
| Number | Designation | Model 447, 448 | ||
|---|---|---|---|---|
| BA32.25-Z-1004-04KOC | Screw/bolt, suspension strut to body | Stage 1 | Nm | 40 |
| Stage 2 | ∠° | 90 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |