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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Front Wheelhouse Paneling Section Weld In - Ar62.20-S-1280-03E

Front Wheelhouse Paneling Section Weld In - Ar62.20-S-1280-03E

REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K

Model 447, 448 

MODIFICATION NOTES

19.02.2020 Repair materials reference BR00.45-Z-1092-02A body adhesive kit, 2-component adhesive, added. Operation step 1  
19.02.2020 Repair materials reference BR00.45-Z-1001-07A zinc dust paint suitable for spot welding, added. Operation step 10  
Fig 1: Identifying Welding Device (447 589 03 23 00)
G16483248Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Welding Device (447 589 02 23 00)
G16483247Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71

IMPORTANT Refer to the superordinate service document for further information. Safety information in superordinate service document must be observed.

  1. Apply 2-component adhesive to the body (area A1 ).

    IMPORTANT Observe pretreatment of bonding surfaces (area A1 ). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

    G16483262Courtesy of MERCEDES-BENZ USA
    G16483263Courtesy of MERCEDES-BENZ USA
  2. Install wheel well paneling front section (1) and front top longitudinal member (2), fit, and fix in place with welding fixture.

    IMPORTANT Model 447 with engine 622, 780

    SPECIAL TOOL Use welding fixture 447 589 03 23 00.

    IMPORTANT Model 447 with engine 274, 651, 654, model 448 with engine 274

    SPECIAL TOOL Use welding fixture 447 589 02 23 00.

  3. Wheel well paneling front section (1) SHIELDED GAS PLUG WELD (areas A and B).
  4. Remove top front longitudinal member (2) and remove respective SPECIAL TOOLSPECIAL TOOL welding fixture.
  5. Wheel well paneling front section (1) POLARIZATION RESISTANCE (areas C to G).
  6. Wheel well paneling front section (1) SHIELDED GAS SEAM WELD (area H).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between. Heat distortion is reduced as a result.

  7. Grind shielding gas weld and insert gas spot welds down flat.
  8. Clean weld joints.
  9. Remove shavings and drill chips.
  10. Apply zinc dust paint to weld joints (areas D to H).