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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Welding Device Installation - Ar62.20-S-1286-05EFE

Welding Device Installation - Ar62.20-S-1286-05EFE

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A

Model 447 with engine 254, 274, 651, 654 

Model 448 with engine 254, 274 

SUSPENSION STRUTS

Number Designation Model 447, 448
BA32.25-Z-1004-04KOC Screw/bolt, suspension strut to body Stage 1 Nm 40
Stage 2 ∠° 90
Fig 1: Identifying Welding Device (447 589 02 23 00)
G16483247Courtesy of MERCEDES-BENZ USA

IMPORTANT The SPECIAL TOOL welding device (01) can be used on both sides of the vehicle. For this purpose turn SPECIAL TOOL welding device (01) when using on opposite side of vehicle and transfer detachable parts.

G16483278Courtesy of MERCEDES-BENZ USA
  1. Check on vehicle whether SPECIAL TOOL the sleeve with oval mount (05) or SPECIAL TOOL the sleeve with round mount (04) is required.

    IMPORTANT For this purpose unscrew screw (17) with suspension strut installed.

  2. SPECIAL TOOL Install sleeve with oval mount (04) or SPECIAL TOOL sleeve with round mount (05) with SPECIAL TOOL knurled nut (06) on SPECIAL TOOL welding device (01).
  3. Lift vehicle with lifting platform.

    With suspension strut installed.

    IMPORTANT Lift vehicle only until suspension strut is relieved.

  4. Remove screws (17) TORQUE SPECIFICATION .

    With suspension strut installed.

    IMPORTANT Screw in bolts (17) after performing repair with removed SPECIAL TOOL welding device (01) and installed suspension strut.

    Shown on left side of vehicle with suspension strut installed 

    G16483279Courtesy of MERCEDES-BENZ USA
  5. SPECIAL TOOL Install welding device (01) and fasten with bolts SPECIAL TOOL (07).

    IMPORTANT Additionally fasten with SPECIAL TOOL shims (09) and SPECIAL TOOL nuts (08) with removed suspension strut.

  6. SPECIAL TOOL Install right angle (013) or SPECIAL TOOL left angle (011) and fasten with SPECIAL TOOL screw (010) to SPECIAL TOOL welding device (01).
  7. SPECIAL TOOL Screw in the bolt (012).
  8. SPECIAL TOOL Install boom (015) and fasten with SPECIAL TOOL screw (014) to SPECIAL TOOL welding device (01).

    Shown on right side of vehicle with suspension strut removed 

    G16483280Courtesy of MERCEDES-BENZ USA