Remove/install soft top mechanism hydraulic cylinder - AR77.37-P-4171LWR
MODEL 205.4
Shown on left side of vehicle
Fig 1: Soft Top Mechanism Hydraulic Cylinder Remove/Install Components - Shown On Left Side Of Vehicle (1 Of 2)
Fig 2: Soft Top Mechanism Hydraulic Cylinder Remove/Install Components - Shown On Left Side Of Vehicle (2 Of 2)
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Remove | |||
| 1 | Remove seat cushion in rear | Model 205.4 except code 248 (Rear seat with integrated child seat) except code P10 (Taxi package Germany) |
AR91.12-P-1020LW |
| 2 | Remove seat side bolster in rear | AR91.12-P-1711LWR | |
| 3 | Remove upper side trim in rear passenger compartment | AR68.30-P-4783LWR | |
| 4 | Remove lower side paneling in rear | AR68.30-P-4784LWR | |
| 5 | Move soft top to repair position R4 | AR77.30-P-1030LWR | |
| 6 | Cover rear fender | ||
| 7 | Unhook cable (1) from soft top lock (2) | ||
| 8 | Move soft top to repair position R2 | AR77.30-P-1030LWR | |
| 9 | Disconnect battery ground line | AR54.10-P-0003LW | |
| 10 | Remove sidebag in rear | Model 205.4 with code 298 (Rear sidebag with belt force limiter) |
AR91.60-P-0694CLW |
| 11 | Remove bolt (3) at bottom of hydraulic cylinder (4) | ||
| 12 | Remove bolt (5) at top of hydraulic cylinder (4) | ||
| 13 | Guide out hydraulic cylinder (4) and lay down on soft top compartment | ||
| 14 | Mark hydraulic lines (8) in relation to corresponding connection on hydraulic cylinder (4) | ||
| 15 | Remove lock washers (7) from hydraulic lines (8) | ||
| 16 | Pull hydraulic lines (8) out of hydraulic cylinder (4) and remove hydraulic cylinder (4) | ||
| 17 | Close hydraulic lines (8) and connections of hydraulic cylinder (4) with stop plugs | Figure | |
| Install | |||
| 18 | Remove stop plug from hydraulic lines (8) and remove from connections on hydraulic cylinder (4) | ||
| 19 | Insert hydraulic lines (8) according to markings into corresponding connections on hydraulic cylinder (4) | ||
| 20 | Install lock washers (7) on hydraulic lines (8) | ||
| 21 | Position hydraulic cylinder (4) and install bolts (5) at top | ||
| 22 | Remove bolt (3) at bottom of hydraulic cylinder (4) | ||
| 23 | Move soft top manually to repair position R4 | AR77.30-P-1030LWR | |
| 24 | Hook cable (1) into soft top lock (2) | ||
| 25 | Remove cover from rear fender | ||
| 26 | Install sidebag in rear | Model 205.4 with code 298 (Rear sidebag with belt force limiter) |
AR91.60-P-0694CLW |
| 27 | Install bottom side paneling in rear | AR68.30-P-4784LWR | |
| 28 | Install side paneling in rear at top | AR68.30-P-4783LWR | |
| 29 | Install seat side bolster in rear | AR91.12-P-1711LWR | |
| 30 | Install seat cushion in rear | Model 205.4 except code 248 (Rear seat with integrated child seat) except code P10 (Taxi package Germany) |
AR91.12-P-1020LW |
| 31 | Connect ground cable to battery | AR54.10-P-0003LW | |
| 32 | Completely close soft top with switch | ||
| 33 | Check/correct oil level of hydraulic unit | AR77.37-P-3501LCA |