Remove/install rear panoramic glass roof - AR77.21-P-0600TA

MODEL 211.0 up to 31.5.06 

with CODE (413) Panoramic sliding roof 

with CODE (419) Solar module for panoramic roof 

Shown with front glass roof removed 

Shown with front glass roof removed 

Shown with front glass roof removed 

25.7.06

Loosen headliner, do not remove

Step 6

	Removing
	Notes on Remove/install windows		AH67.10-P-1000-02RT
1	Prepare glue cartridge	Heat-up time at least 60 minutes at 60°C. Cartridge heater	AR77.21-P-0010-01T
		Repair kit	*BR00.45-Z-1089-02A
2	Open side window in front door.	To prevent that the rear glass roof (2), just bonded in, is pressed outwards by air when closing the doors.
3	Remove paneling on rear glass roof (2) from panoramic roof.		AR77.21-P-0630T
4	Move front glass roof into tilt position
5	Loosen headliner and lay down on head restraints with lines connected.		AR68.30-P-4300TB
6	Remove cable ties (13)
7	Disconnect solar cell connector (G6x1) and expose electrical line on A-pillar.
8	Disconnect electrical connector (12)
9	Expose electrical lines (16) up to grommet (17).
10	Remove panoramic roof water deflector		AR77.21-P-0050T
11	Pull seal (1) out of the groove (5) on the rear glass roof (2)
12	Mask left and right roof paneling of rear glass roof (2) with suitable adhesive tape.
13	Insert spacer blocks (7) into the side guide rails (6) of the outer support	Spacer	Figure
14	Mark height of rear glass roof (1) with pin on spacer blocks (7)	Spacer block	Figure
15	Note position of spacer blocks (7) based on each number and remove spacer blocks (7).	Spacer block	Figure
16	Determine gap in relation to heated rear window (R1) with feeler gauge (9) and note	Feeler gauge	Figure
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
17	Cut out rear glass roof (2)	This will destroy the rear glass roof (2) which must be replaced.	AR77.21-P-0600-01T
		Cutting blade	Figure
		Cutting blade, straight, 35 mm blade length	Figure
		Multicutter
18	Lift rear glass roof (2) until electrical connectors (14) are accessible and disconnect electrical connectors (14).	Aid of helper required Reroute electrical lines (16). Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
19	Remove rear glass roof (2)	Aid of helper required. Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
	Install
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
20	Prepare rear glass roof (2) for installation	AR77.21-P-0600-02T
		Mounting wedge	Figure
		Cutting blade	Figure
		Multicutter Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com  Repair kit	*BR00.45-Z-1089-02A
		Antifriction agent	*BR00.45-Z-1010-06A
21	Insert spacer blocks (7) into side guide rails (6) according to positions noted previously.	Spacer	Figure
22	Apply glue for rear glass roof (2).	Install rear glass roof (2) within five minutes, before adhesive force of glue starts to decrease. Height of glue bead approx. 14 mm. Electric cartridge gun	AR77.21-P-0600-03T
		Repair kit	*BR00.45-Z-1089-02A
23	Lift rear glass roof (2) over roof cutout using cup suction tool, connect electrical connectors (14) and insert rear glass roof (2) between spacer blocks (7). Guide electrical lines (16) when lowering.	Aid of helper required. Spacer Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com	Figure
24	Align rear glass roof (2) by pressing to marks on space blocks (7) and adjust to dimension determined for heated rear window ()R1	Move vehicle only after adhesive has dried sufficiently (approx. 2 h), otherwise, the strength of the adhesive joint is not ensured.
		Feeler gauge	Figure
		Spacer	Figure
25	Remove spacer blocks (7)	Spacer	Figure
26	Remove cup suction tool from rear glass roof (2)	Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
27	Remove adhesive tape from roof paneling.
28	Insert seal (1) at side into the groove (5)	Align cutouts (3, 4) of seal (1) with respect to corresponding locations on rear glass roof (2). Mounting wedge	Figure
29	Position sealing lip of heated rear window (R1) on rear glass roof (2).	Long wedge	Figure
30	Install panoramic roof water repellent		AR77.21-P-0050T
31	Route electrical lines (16) from rear to front and fasten.
32	Connect electrical connector (12)
33	Connect solar cell connector (G6x1) and route associated electrical lines along A-pillar and fasten.
34	Provide cable tie (13)
35	Install headliner		AR68.30-P-4300TB
36	Install paneling on rear glass roof (2) of panoramic roof		AR77.21-P-0630T
	Checking
37	Close front glass roof
38	Check gaps between front glass roof and rear glass roof (2), adjust if necessary.		AR77.21-P-0501T

Number	Designation	Order number
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1010-06A	Lubricant, rubber assembly 1 l	A 000 989 03 67