Left side rear damage - AR64.20-P-1200T
MODEL 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | AS00.00-Z-0007-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to vehicles or components during electro-welding | AH00.00-N-0005-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Guidelines for removing fuel tank when performing welding work on bodies | AH60.00-P-3000-01Z | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2.1 | Install fuel filler neck covering | When replacing right rear fender. | AR63.50-P-1400-01T |
| Figure | |||
| 3 | Cover detachable body components which remain in vehicle | Tarpaulin (fireproof) | |
| 4 | Equip straightening bench with modular members, cross members and straightening bracket set. | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com Celette straightening bench Sevenne http://gotis.aftersales.mercedes-benz.com Set of Celette modular members 955.940 http://gotis.aftersales.mercedes-benz.com Celette additional member 955.908 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 17 http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bench BT 43/1 http://gotis.aftersales.mercedes-benz.com Car-Bench universal crossmember set A 296 http://gotis.aftersales.mercedes-benz.com Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com Celette straightening bench 7211.300 (for model 211) http://gotis.aftersales.mercedes-benz.com Car Bench straightening bracket set 82441 (for model 211) http://gotis.aftersales.mercedes-benz.com Celette 7211.308 supplementary straightening set for Celette straightening bracket set 7211.300 (for model 211 4MATIC) http://gotis.aftersales.mercedes-benz.com Car-Bench 82451 supplementary straightening set for Car-Bench straightening bracket set 82441 (for model 211 4MATIC) http://gotis.aftersales.mercedes-benz.com |
|
| 5 | Place vehicle on straightening bench using Two-column lift | Two-column lift http://gotis.aftersales.mercedes-benz.com |
|
| 6 | Attach vehicle to straightening bench | ||
| 7 | Remove spare wheel well | AR88.30-P-1000T | |
| 8 | Separate deformed rear area | AR64.20-P-1200-11T | |
| Figure | |||
| Figure | |||
Spherical milling cutter, dia. 12 mm Vario Drill WS 91 spot-weld loosening tool Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Hot air blower - 3000 W Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Two-column lift http://gotis.aftersales.mercedes-benz.com Tarpaulin (fireproof) |
Figure | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 9 | Prepare left rear longitudinal member (6) for installation | AR64.20-P-1200-20T | |
Spherical milling cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot-weld loosening tool Hole punching pliers, 7 mm dia. Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 10 | Prepare rear fender for installation | AR63.50-P-1400-03T | |
| Round wire brush, braided, dia. 70 mm Hole punching pliers, 7 mm dia. Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
|||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 11 | Prepare bottom rear end center assembly (2) for installation | AR64.20-P-1000-07T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
|||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| Install | |||
| 12 | Install and weld in left rear longitudinal member (6) and rear cross member (4) | AR64.20-P-1200-03T | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| Electrode miller Clamping pliers PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Hand riveter Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
|||
| Polygrip flat/round head rivet, 6.4x14 | *BR00.45-Z-1001-13A | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| 13 | Install and weld in left rear longitudinal member (6) | AR64.20-P-1200-05T | |
| Electrode miller Hole punching pliers, 7 mm dia. Clamping pliers Hand riveter PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com |
|||
| Sealant | *BR00.45-Z-1003-01A | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 14 | Install rear end center assembly (2) | AR64.20-P-1000T | |
| 15 | Installing rear fender | AR63.50-P-1400-04T | |
| Round wire brush, braided, dia. 70 mm Electrode miller PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Clamping pliers Hand riveter Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
|||
| Sealant | *BR00.45-Z-1003-01A | ||
| Zinc dust paint which can be spot welded | *BR00.45-Z-1001-07A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| Polygrip flat/round head rivet, 6.4x14 | *BR00.45-Z-1001-13A | ||
| 16 | Unfasten vehicle from straightening bench | ||
| 17 | Lift vehicle with two-column lift | Two-column lift http://gotis.aftersales.mercedes-benz.com |
|
| 18 | Remove straightening bench. | ||
| 19 | Clean area to be repaired | ||
| 20 | Prime area to be repaired with primer/filler | ||
| 21 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 22 | Paint repair areas and adjacent surfaces | ||
| 23 | Install spare wheel well | AR88.30-P-1000T | |
| 24 | Cavity preservation following repair work | AR97.20-P-1500T | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com |
|||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 25 | Remove tarpaulin from all covered parts that remained in the vehicle | Tarpaulin (fireproof) | |
| 26 | Install detachable body components removed |
REPAIR MATERIALS CHART
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |