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Home >> Mercedes Benz >> 2009 >> E320 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Install longitudinal member end element and weld in - AR64.20-P-1200-05T

Install longitudinal member end element and weld in - AR64.20-P-1200-05T

REPAIR MATERIALS CHART

Number Designation Order number
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install end section, fit and fasten with clamping pliers.
  2. Drill pilot hole (area AE).
  3. Drill dia. 6.5 mm rivet holes (area X).
  4. Remove locking lug.
  5. Deburr rivet holes on both sides
    Fig 1: Locating Pilot & Rivet Holes (Area AE & X)
    G07265085Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Shown on model 211.0 

  6. Install end section, fit and fasten with screw-on clamping gripper.
  7. Weld in end section with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas AB, E, N, O and V).
  8. Weld in end section on longitudinal member with SHIELDED GAS PLUG WELD areas (AE and W).
  9. Rivet end section with 6.4 x 14 mm dia. Polygrip flat head rivet (area X).
    Fig 2: Welding In End Section (Areas AB, AE, E, N, O, V And W)
    G07265086Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 211.0