Install longitudinal member connection element and rear cross member and weld in - AR64.20-P-1200-03T

REPAIR MATERIALS CHART

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4 14	A 003 990 35 97

Fig 1: Locating 6.5 mm Dia. Rivet Holes & Spot Welds (Areas AA, J, M, Y, Z & K)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

1. Install longitudinal member and cross member, fit and fasten with straightening tool and clamping pliers.
2. Drill 6.5 mm dia. rivet holes (areas AA, J, M, Y and Z).
3. Drill hole (area AC).
4. Longitudinal member on skirt (area K).
5. Remove longitudinal member and cross member.
6. Deburr rivet holes on both sides
   Fig 2: Riveting & Spot Welding Longitudinal Member And Cross Member (Areas AA, AC, AD, J, L, M, P, R, Y And Z)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
7. Install longitudinal member and cross member, fit and fasten with straightening tool and pop-up rivets with locking thread.
8. Rivet longitudinal member and cross member with Ø 6.4 14 mm flat head rivets (areas AA, J, M, Y and Z).
9. Longitudinal member and cross member (areas L, P, R and AD).
10. Longitudinal member (area AC).
    Fig 3: Identifying Longitudinal Member Spot Welds (Areas A, B And D)

    Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
11. Remove straightening tools.
12. longitudinal member (areas A, B and D).
13. Coat inner welding area with zinc dust paint.