Replace complete B-pillar - AR63.20-P-1350SX
MODEL 221 except CODE (Z07) Top protection
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General notes on repair of vehicles with ultra-high-strength steel. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MAG welding, MAG brazing can lead to considerable damage to ultra high-strength steels and their joints. | AH60.00-P-0024-01N | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove front door | AR72.10-P-0500SX | |
| 2 | Remove rear door | AR72.12-P-0600SX | |
| 3 | Remove side longitudinal member | AR88.80-P-6000SX | |
| 4 | Remove door sill moldings | AR68.30-P-4100SX | |
| 5 | Remove front seat | AR91.10-P-1000SX | |
| 6 | Remove paneling on B-pillar | AR68.30-P-4700SX | |
| 7 | Remove seat belt | AR91.40-P-0630SX | |
| 8 | Remove floor mats | ||
| 9 | Place floor covering to the side | ||
| 10 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 11 | Equip straightening bench with module members or crossmembers and straightening bracket set | Celette straightening bench M8S http://gotis.aftersales.mercedes-benz.com Celette straightening bench Sevenne http://gotis.aftersales.mercedes-benz.com Set of Celette module members 955.940 http://gotis.aftersales.mercedes-benz.com Celette additional member 955.908 http://gotis.aftersales.mercedes-benz.com Multi-Z straightening set system MZ 450.000 http://gotis.aftersales.mercedes-benz.com Celette straightening bracket set 7221.300 (for model 221) http://gotis.aftersales.mercedes-benz.com Car-Bench straightening bracket set 82456 (for model 221) http://gotis.aftersales.mercedes-benz.com |
|
| 12 | Lift vehicle with two-post lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
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| 13 | Remove stop plugs from jack support points | ||
| 14 | Set vehicle onto straightening bench | ||
| 15 | Fasten vehicle to straightening bench | ||
| 16 | Set up side portal frame with inspection and welding device | ||
| Figure | |||
| Figure | |||
| 17 | Check installation position of B-pillar (1), align | ||
| 18 | Remove side portal frame with inspection and welding device | ||
| 19 | Separate B-pillar (1). | AR63.20-P-1350-05SX | |
| Figure | |||
Vario Drill WS 91 spot weld removing tool BTR Usibor milling cutter, dia. 8 x44 mm BTR Usibor center punch, dia. 8 x80 mm Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM) Hot-air gun - 3000 W Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 20 | Prepare B-pillar (1) for installation | AR63.20-P-1350-07SX | |
BTR Usibor center punch, dia. 8 x80 mm Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
Figure | ||
| Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Install | |||
| 21 | Set up side portal frame with inspection and welding device | ||
| Figure | |||
| Figure | |||
| 22 | Install B-pillar (1) and weld in. | AR63.20-P-1350-06SX | |
| Figure | |||
Electrode miller BTR Usibor drill bit, dia. 6.7 mm BTR Usibor center punch, dia. 8 x80 mm Clamping pliers Manual temporary fastener, dia. 6.4 mm, clamping area 0 to 15 mm, identification color silver Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM) Taurus 4 blind rivet tool http://gotis.aftersales.mercedes-benz.com Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip countersunk head rivet, 6.4 x14 | *BR00.45-Z-1002-13A | ||
| Rivet | *BR00.45-Z-1012-13A | ||
| Rivet | *BR00.45-Z-1016-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 23 | Unfasten vehicle from straightening bench | ||
| 24 | Install stop plugs in jack support points | ||
| 25 | Lift vehicle with two-post lift | Two-post lift http://gotis.aftersales.mercedes-benz.com |
|
| 26 | Remove straightening bench. | ||
| 27 | Clean repair areas | ||
| 28 | Prime area to be repaired using primer filler | ||
| 29 | Paint repair areas and adjacent surfaces | ||
| 30 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 31 | Apply additional cavity preservation | AR97.20-P-1500SX | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com MB cavity wax preservation, 1 l |
*BR00.45-Z-1003-05A | ||
| 32 | Remove tarp | ||
| 33 | Install seat belt | AR91.40-P-0630SX | |
| 34 | Fold back floor covering | ||
| 35 | Install paneling at B-pillar | AR68.30-P-4700SX | |
| 36 | Install front seat | AR91.10-P-1000SX | |
| 37 | Install door sill moldings | AR68.30-P-4100SX | |
| 38 | Install side longitudinal member | AR88.80-P-6000SX | |
| 39 | Install front door | AR72.10-P-0500SX | |
| 40 | Install rear door | AR72.12-P-0600SX | |
| 41 | Install floor mats |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet, 6.5 x 14.5 | A 004 990 17 97 |
| BR00.45-Z-1002-13A | Polygrip countersunk head rivet, 6.4 x14 | A 003 990 86 97 05 |