Partially replace main floor - AR63.40-P-1180T
Model 211.0/2
Shown on model 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr metal repairs. |
AS00.00-Z-0017-01A | |
| Risk of death. Death may result if vehicle slips or topples from the lifting platform. | Align vehicle between columns of lifting platform and position the four support plates below support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. |
AS00.00-Z-0007-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| 1.1 | Remove left front fender | AR88.10-P-1000T | |
| 2 | Remove left front door | AR72.10-P-0500T | |
| 3 | Remove left rear door | AR72.12-P-0600T | |
| 4 | Remove left front seat | AR91.10-P-1000T | |
| 5 | Remove foot mats | ||
| 6 | Remove or detach electric lines and vacuum lines in area to be repaired | ||
| 7 | Remove detachable body components in area to be repaired | ||
| 8 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarpaulin (fireproof) | |
| 9.1 | Remove A-pillar with side longitudinal member | AR63.20-P-1150T | |
| 9.2 | Remove B-pillar with side longitudinal member | AR63.20-P-0550T | |
| 10.1 | Remove main floor front section | AR63.40-P-1180-13T | |
Ball-type miller cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm |
Figure | ||
| Vario Drill WS 91 spot-weld loosening tool Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Cutting disc, dia. 65 mm, 80 m/s (max. 23,500 RPM) Hot air blower - 3000 W Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 10.2 | Remove main floor rear section | AR63.40-P-1180-14T | |
| Figure | |||
| Ball-type miller cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot-weld loosening tool Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Cutting disc, dia. 65 mm, 80 m/s (max. 23,500 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 11.1 | Prepare new parts for main floor front section | AR63.40-P-1180-15T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 11.2 | Prepare new parts for main floor rear section | AR63.40-P-1180-16T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 12.1 | Install main floor front section | AR63.40-P-1180-17T | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Blind rivet tool PowerBird http://gotis.aftersales.mercedes-benz.com Hand riveter Screw-on clamping gripper, dia. 6.4 mm - Clamping range 0-15 mm, identification color silver Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.comm Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com 6.4 x 14 Polygrip flat/round head rivet |
*BR00.45-Z-1001-13A | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| 12.2 | Install main floor rear section | AR63.40-P-1180-18T | |
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Blind rivet tool PowerBird http://gotis.aftersales.mercedes-benz.com Hand riveter Screw-on clamping gripper, dia. 6.4 mm Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Sealant |
*BR00.45-Z-1003-01A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| 13.1 | Install A-pillar with side longitudinal member | AR63.20-P-1150T | |
| 13.2 | Install B-pillar with side longitudinal member | AR63.20-P-0550T | |
| 14 | Clean areas to be repaired and prime with primer/filler | Notes on paintwork repairs | |
| 15 | Seam sealing following repair | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 16 | Partially paint main floor and adjacent surfaces | ||
| 17 | Hollow cavity preservation following repair work | ||
| Notes on hollow cavity preservation | Model 211 | AH97.20-P-0001-01B | |
| 18 | Install electric lines and vacuum lines in area to be repaired | ||
| 19.1 | Install left front fender | AR88.10-P-1000T | |
| 20 | Install left front door | AR72.10-P-0500T | |
| 21 | Install left rear door | AR72.12-P-0600T | |
| 22 | Install left front seat | AR91.10-P-1000T | |
| 23 | Install foot mats | ||
| 24 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |